Zhuhai Wanlida Electrical
Automation Co., Ltd.
http://www.zhwld.com
User’s manual of MGPR-820Hc generator backup
protection and monitoring device
Prepared by: Li Chang Wen
Proofed by: He Wen hui
Approved by:Lin Cun li
Document No.: WLD [K]-JY-318-2018 Version No.: V1.03.01
Date of publication: June, 2018
Copyright: Zhuhai Wanlida Electrical Automation Co., Ltd.
Note: Our Company reserves the right to modify this manual. For any inconsistency between
the product and this manual, please contact us for relevant services.
Technical support hotline: 0756-3395398 Fax: 0756-3395111
Foreword
F o r e w o r d
1. Model description
MGPR-820Hc is the microcomputer generator backup protection and monitoring device,
the structure type of MGPR-820Hc series protection is Hc, MGPR-820Hc supports
over-current protection of phase A, B, C. also supports two-phase current protection. When
ordering, please statements.
2. Standards referenced
General specification for static protection, security and automatic equipment,
DL 478-2010
Technical code for relaying protection and security automatic equipment
GB/T 14285-2006
Protective relay and automatic equipment design rules of power equipment GB50062-2008
Transformer substation correspondence network and system DL/T 860.5-2006
Intelligent substation technology norms Q/GDW 383 -2009
Intelligent substation relay protection technical specifications Q/GDW_441-2010
IEC61850 engineering application model Q/GDW 396-2010
3. Caution
Negative sequence voltage involved in this device of protection function is combined with
phase voltage, all of low voltage component depend on line voltage in compound voltage
block, if one of the three line voltages is lower than low voltage setting, low voltage
component will operates and unblocks over current protection.
The appearance should be inspected before power is applied, to ensure that the panel is OK
without scratch, the screws are tightened, the device is grounded firmly, all screws of
plug-ins are tightened and in good contact.
When power is applied, the “Run” indicator on the panel should flash, digital tube displays
primary measuring result in cycle, protection and measuring data are displayed on the LCD
in cycle.
The terminal D25~D28 are measuring circuit of 4~20mA DC signal, when testing,
Signal should be supplied by special equipment, the behavior of applying the signal of relay
protection tester directly is prohibited. (Optional)
When the device is equipped with ungrounded system, terminal D07, D08 are zero sequence
small current input terminal, the AC current input should be limited within 2A, the measuring
current input should be limited within 6A. When testing, pay attention to avoid large signal
applied so as to avoid damage to components.
2
Foreword
Operating circuit inside the device is only applicable to DC power supply, if AC power is
used, it should be applied with rectifier and filter.
It is prohibited to plug or unplug the plug-ins, in order to avoid damage to the device.
It is prohibited to do digital output test when the device is running with primary equipments.
3
Foreword
1. Product description
1.1 Scope of application
MGPR-820Hc microcomputer generator backup protection and measuring device applies to
medium-small capacity generator protection. The device, MGPR-810Hc microcomputer generator
differential protection device, MGPR-850Hc microcomputer generator grounding protection
device together constitute a complete generator protection.
1.2 Function and specification
1.2.1 Protective function
Composite voltage block over-current protection
Longitudinal zero sequence over-voltage protection
Loss-of-excitation protection
Low-voltage protection
Over-voltage protection
Over-load protection
Low-frequency protection
High-frequency protection
Reverse power protection
Negative sequence over-current protection
Negative sequence inverse time over-current protection
PT failure alarm
Voltage-lower-than-5% protection
Voltage-higher-than-90% protection
Zero sequence over-current protection
1.2.2 Auxiliary function
Harmonic spectrum analysis
Phase display
Fault recorder
Integral energy
Self-checking fault alarm of device
Remote calling and modification of protection’s settings
One way (or two ways) programmable output of 4~20mA
Network print
Virtual correspondent node remote test
1.2.3 Monitoring function
Electric quantity(remote measuring quantity):voltage, current, active power, reactive power,
active energy, reactive energy, power factor, grid frequency, non-electric quantity measuring
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User’s manual of MGPR-820Hc generator backup protection and monitoring device
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(optional), etc.
Remote binary quantity: the device has 25-way binary input, in which: 20-way for external
gathering, and 5-way for internal gathering.
1.2.4 Communication capability
With industrial Ethernet port and standard RS485 multipoint communication port. Supports
MODBUS、IEC-60870-5-103(RS485 communication mode)、IEC-61850-5-104(Industrial
Ethernet communication mode) standard communication protocol and a new generation of
substation’s communication standard IEC 61850.
Supports single and dual network communication, it is fully qualified for network
redundancy and backup
1.2.5 GPS clock synchronization function
The device is able to receive GPS clock second synchronization or IRIG-B through RS485
differential voltage, and it can be done with monitoring system to accomplish GPS precise
clock synchronization or Ethernet-based SNTP synchronization.
1.2.6 Device specifications
32-bit POWERPC microprocessor
Real-time multi-task operating system and C++ program techniques, realizing online
programming
320*240 LCD display, easy for inspection
One or two ways 4~20mA DC quantity output, which can be set flexibly as any
corresponding electric quantity (such as current, voltage, power, etc.)
Collecting 2 ways of 4~20mA DC quantities for measurement of non-electric quantities, such
as temperature, pressure, and realizing online monitoring. (optional)
Having the electric energy quality analysis function and perfect harmonic analysis function
Integrating perfect metering functions and Metrology Function
Support network printing function, include two ways: real-time print and artificial print
Support virtual correspondent node remote test, including remote communication to
correspondent node, remote measure to correspondent node, event to correspondent node, can
online testing, it is convenient for debugger to debug the device on-site.
Excellent hardware interchangeability, user maintenance is easily and it reduced quantity of
spare parts
Protection output relays can be configured flexibly for user convenience
Using a 6U, 19/3” standard enclosure in a rear plug-in structure. the device can be installed in
site on a switchboard or combined in a centralized manner
1.2.7 Main technical specifications
Rated data
Power supply: DC/AC 86~265V
Operating voltage: DC 220V or DC 110V
AC voltage: 100/ 3 V or 100V
AC current: 5A or 1A
Frequency: 50Hz
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Power consumption
DC circuit: <10W (normal operation). <15W (protection operation)
AC voltage circuit: <0.5VA/phase
AC current circuit: <1VA/phase (In = 5A). <0.5VA/phase (In = 1A).
Overload capability
AC voltage circuit: 1.2Un, continuous operation
Current measuring circuit: 1.2 In, continuous operation
Protective current circuit: 2In, continuous operation
10In, allowing 10s
40In, allowing 1s
Range and error of setting value
Maximum range of setting value:
Voltage element: 1V~120V
Current element: 0.1In~20In
Frequency: 45.00Hz~55.00Hz
Timing element: 0.00s~100.00s
Error of setting value:
Current and voltage setting value: ≤±3% of setting value
Frequency setting value: ≤±0.02Hz
Angle setting value: ≤±2°
Whole-group operation time (including relay’s intrinsic time): Intrinsic operating
time of current instantaneous over-current protection: not greater than 40ms at 1.2
times the setting value
Measuring accuracy
AC current: Class 0.2
AC voltage: Class 0.2
4~20mA DC quantity input: ≤±1%
Power: Class 0.5
Integral energy: Class 1 (active), Class 2 (reactive)
Frequency: ≤±0.02Hz
SOE resolution: ≤2ms
Pulse width of pulse quantity: ≥10ms
4~20mA DC quantity output: ≤±1%
Capacity of trip/closing output contact
Can be connected to DC 250V, 8A for prolonged periods.
GSP clock synchronization error
Clock synchronization error≤2ms
Environmental conditions
Ambient temperature:
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Operating:-20℃~+55℃.
Storage:-25℃~+70℃, rainproof and snow-proof rooms with relative humidity not
greater than 80%, ambient air free of acid, alkaline or other corrosive and explosive gas. No
excitation quality is applied at the limits, the device shall not have any irreversible change.
After temperature restoration, the device shall operate properly.
Relative humidity:
The average relative humidity of the most humid month shall not be greater than 90%,
the average minimum temperature of this month not lower than 25℃ and there shall be no
surface condensation. At the highest temperature of +40℃, the average maximum humidity
shall not exceed 50%.
Atmospheric pressure: 80kPa~110kPa (below relative altitude of 2KM)
1.2.8 Hardware structure
The device uses a 6U, 19/3” standard enclosure, with aluminum alloy casing and installed by
overall embedding. The display panel is mounted in the front, and the other plug-in modules are
rear mounted. From the rear view, I/O, the power, CPU and AC plug-in modules are from the left
to the right.
External dimensions and boring diagram
Structural and dimensional diagram Boring diagram for installation
Devices fabricated on-screen steps: first release on-screen stents unfastening screws, remove
the stents. Install the device on the screen from the front and push until close to the fixed plate.
Install the stent 2, and then stent 1, and then use fastening screw to insertion hole from rear of
stent1, and then screwed into stent 2 and tighten screw. The stents from up and down are installed
in the same way. Use grounding screws to connect grounding line.
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2. Function of device
2.1 Two-section composite voltage block (memory) over-current protection
The device set up two-section over-current protection. Each has two time delays, usually t1
acting on the disconnection de-excitation, t2 acting the role of full stop. By setting the control
word, it can be set that whether each of the protection is ON or OFF and whether it is blocked by
low-voltage or negative sequence voltage, whether it is equipped with over-current memory etc.
The protection may be selected to be controlled with hard strap. Protection logic is shown in
Fig.2-1.
Memory ON/OFF
Ijy>Iset 20s
≥1
I>Iset Over-current
ON/OFF t1/0 Output sequence
Low voltage lock &
ON/OFF
Low voltage t2/0 Output sequence
component operation
U2 lock ≥1
ON/OFF
U2 component
operation
Fig.2-1 Protection logic of composite voltage block (memory) over-current protection
Composite voltage component is consist with the negative sequence voltage U2 (over-voltage)
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User’s manual of MGPR-820Hc generator backup protection and monitoring device
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and phase to phase low-voltage U< ( minimum of the three line voltages) components, used to
block over-current protection in a variety of conditions. When the negative sequence voltage U2
or low-voltage U< meets, the over-current protection can be set ON, or over-current protection is
blocked. When PT is failure and PT failure block is set ON, composite voltage element is blocked.
So as to meet the protection requirement of self-excitation generator, the protection is
equipped with over-current memory, when composite voltage and over-current element act at the
same time, system for the application of the protection requirements, the over-current protection
with memory function, when the composite voltage components and over-current components
operate at the same time, the over-current element will return after 20s memory which begins from
there has the over-current current, in order to guarantee the reliability of the protection, the
function is equipped with soft strap and can be set ON of OFF.
2.2 Longitudinal zero sequence over-voltage protection
For generator which is equipped with PT with longitudinal zero sequence, the protection is
blocked by the negative-sequence directional component and PT failure, the negative sequence
direction maximum sensitivity angle is negative 90 degrees, protection logic is shown in Fig.2-2.
Uz0>Uset
Negative sequence
Protection ON/OFFcomponent operation & Tset Output sequence
Block ON/OFF
PT failure
Fig.2-2 Protection logic of longitudinal zero sequence over-voltage protection
2.3 Loss-of-excitation protection
The device is equipped with 2-section loss-of-excitation protection, fault of the excitation
system of generator will lead to low excitation or loss-of-excitation, and will make generator out
of step from the system, and this is great harm to generator and power system safety. The
protection is judged by static stability impedance circle and asynchronies impedance boundary
circle. The protection can be selected to be controlled by hard strap. The protection logic is as Fig.
2-3, Fig.2-4. When |Z-j(XB+Xst)/2|<|j(XB-Xst)/2| meets, at the mean time it is below 190 degree
reactance and 350 degree reactance line, static stability impedance component operates; when
|Z-j(XA+XB)/2|<|j(XA-XB)/2| meets, loss-of-excitation impedance component operates. The
protection logic of loss-of-excitation is shown in Fig.2-5.
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User’s manual of MGPR-820Hc generator backup protection and monitoring device
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Fig.2-3 Static stability impedance circle
Fig.2-4 Asynchronous impedance circle
Static stability impedance
Component operation
& ON/OFF
Low voltage Tset I Loss-of-excitation I
component operation output
U2> &
UAB<30V ON/OFF
& Tset II Loss-of-excitation II Asynchronous impedance
component operation output
Fig.2-5 Loss-of-excitation protection logic
2.4 Under-voltage protection
The device is equipped with low-voltage protection, it is a three-phase protection, it is judged
by the maximum of the phase to phase voltages, when the breaker is at close position, and the
maximum phase to phase voltage is lower than the setting, the protection operates, when PT
failure occurs, it can be selected that it blocks the low-voltage protection. The protection logic is
as Fig.2-6.
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User’s manual of MGPR-820Hc generator backup protection and monitoring device
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Low voltage ON /OFFUmax <Uset
Breaker closure &
position Tset Output sequence
PT failure block ON /OFF
PT failure
Fig.2-6 Low-voltage protection logic
2.5 Over-voltage protection
The device is equipped with over-voltage protection, it is a three-phase protection, it is
judged by the maximum of the phase to phase voltages. The protection can be selected whether to
be controlled by hard strap. Protection logic is as Fig.2-7.
Umax>Uset Protection ON/OFF Tset Output sequence
Fig.2-7 Over-voltage protection logic
2.6 Over-load protection
The device is equipped with over-load protection, it is a three-phase protection, it is judged
by the maximum of phase currents, the protection logic is as Fig.2-8.
Protection ON/OFF
Imax >Iset Tset Output sequence
Fig.2-8 Over-load protection logic
2.7 Under-frequency protection
The frequency is calculated by software, UAB is used to calculate the frequency, When the
condition (Y-Y connect mode: line voltage UAB is higher than 70V or UAB>20V at the same time
UA>15V and UB>15V; V-V connect mode: line voltage UAB is higher than 25V) open
low-frequency protection, low-frequency protection logic is shown in Fig.2-9.
F <Fset
& Tset Output
sequence
Breaker closure
position
Fig.2-9 Low frequency protection logic
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User’s manual of MGPR-820Hc generator backup protection and monitoring device
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2.8 Over-frequency protection
The frequency is calculated by software, UAB is used to calculate the frequency, When the
condition (Y-Y connect mode: line voltage UAB is higher than 70V or UAB>20V at the same time
UA>15V and UB>15V; V-V connect mode: line voltage UAB is higher than 25V) open
high-frequency protection, high-frequency protection logic is shown in Fig.2-10.
F >Fset
& Tset Output
sequence
Breaker closure
position
Fig.2-10 High-frequency protection logic
2.9 Reverse power protection
This device is equipped with reverse power protection, primarily for the protection of steam
turbine, when the main valve is closed or machine furnace protection operated and turned off the
main valve while the output breaker is not tripped, the generator is turned into a motor running, it
is to absorb active power from the power grid, which can cause a steam turbine accident. When
the condition meets it trips. Protection logic is shown in Figure 2-11. In the protection data, it
shows the absolute value of reverse power, when running normally it displays zero.
Protection ON/OFF Tset Output
Pn>Pset sequence
Fig.2-11 Reverse power protection logic
2.10 Negative sequence over-current protection
The device is equipped with two-section negative sequence over-current protection; negative
sequence over-current protection mainly reflects the over-load of rotor surface. Protection logic is
shown in Figure 2-12. The protection may be chosen to be controlled by the hard strap.
Protection ON/OFF Tset Output
I2>Iset sequence
Fig.2-12 Negative sequence over-current protection
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User’s manual of MGPR-820Hc generator backup protection and monitoring device
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2.11 Negative sequence inverse time over-current protection
The negative sequence over-current (inverse time) is determined by generator rotor surface
withstand negative over-current. The relationship of generator short-term negative sequence
over-current withstands current and the allowed duration is as follows:
Which: I 2 ――normalized value of generator negative current;
I * ――normalized value of long-term allowed negative current;
――The time constant of rotor surface withstand negative sequence current
I/Ie
Iop/Ie
0
T1 T2
t
Which: Iop――Negative inverse time startup current of generator
Ie ――Rated current of generator
T1――Upper limit of inverse time protection operation time
T2――Lower limit of inverse time protection operation time
Fig.2-13 Negative sequence inverse time over-current protection logic
The protection can be selected to be controlled by hard strap.
2.12 PT failure
According to wiring in different ways, a PT failure criterion is also different. If PT failure
block is set ON, if the PT breaks, low-voltage protection and composite voltage component are
blocked. If no special instructions, no current value is 0.1In (In will be 5A or 1A). PT failure
criterion is as follows:
V-V wiring method
Maximum of phase current, being lower than maximum load current (over-load current
setting).
① Maximum of phase to phase voltage is lower than 30V, and one of the phase current
higher than 0.1In;
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User’s manual of MGPR-820Hc generator backup protection and monitoring device
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② Negative sequence voltage being higher than 8V.
When one of the conditions above meets, PT failure is reported after time delay (settable),
and returns after it disappears.
Y-Y wiring method
Maximum of phase current, being lower than maximum load current(over-load current
setting).
① When |Ua+Ub+Uc|>7V, absolute difference between the highest line voltage and the
lowest being higher than 18V, it is supposed that one or two phases PT fail;
② When |Ua+Ub+Uc∣> 7V, the lowest line voltage being lower than 18V; it is used to
detect two-phase failure.
③ When MAX{Uab,Ubc,Uca}<7V and one of the phase current being higher than 0.1In, it
is supposed that three-phase of the PT fail.
When one of the conditions above meets, PT failure is reported after time delay (settable),
and returns after it disappears.
Max{Ia,Ib,Ic}<Igfh
MaxU<30V
Max{Ia,Ib,Ic}>0.1*In &
≥ PT failure
U2>8V ON/OFF
& &
V-V connection
≥
| U a U b U c | 7V
| MaxU-MinU|>18V &
TPT PT failure operation
| U a U b U c | 7V & information
MinU<18V & ≥
MaxU<7V MaxU=Max(Uab,Ubc,Uca)
Max{Ia,Ib,Ic}>0.1*In & MinU=Min(Uab,Ubc,Uca)
Fig.2-14 PT failure operating logic
2.13 Voltage-under-than-5% protection
The device is equipped with voltage-lower-than-5% indication, it is a three-phase protection,
it is judged by the maximum of phase to phase voltage, if the highest phase to phase is lower than
setting, while current being lower than 1.2In, the protection operates, when PT failure occurs, it
can be set that the protection be blocked. Protection logic is shown in Figure 2-15.
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User’s manual of MGPR-820Hc generator backup protection and monitoring device
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Fig.2-15 Voltage-lower-than-5% protection logic
2.14 Voltage-over-than-90% protection
The device is equipped with voltage-higher-than-90% indication, it is a three-phase
protection, it is judged by the maximum of phase to phase voltage, protection logic is shown in
Fig.2-16.
Protection ON/OFFUmax>Uset 0.0S Output
sequence
Fig.2-16 voltage-higher-than-90% protection logic
2.15 Zero sequence over-current protection
This device is equipped with zero sequence over-current protection, using special
zero-sequence CT, can accurately detect primary zero-sequence CT current, when the
zero-sequence current exceeds the setting value delay meets, it operates.
Protection ON/OFF
Io>Is>et
Tset Output
sequence
Fig.2-17 Zero sequence over-current protection logic
2.16 Operate circuit break
This function can be selected or not.When this function be selected, the device monitoring
the HWJ and TWJ states. If HWJ and TWJ both On or Off, the delay (settable) will report operate
circuit break, and will return when failure disappears.
2.17 Integral energy
The software accumulates active and reactive powers into active and reactive energy in real
time.
2.18 Fault recorder
See the communication coding table for the protection voltage and current waveform data
collected by the recording unit.
2.19 Network print
Device supports network printing function, can print remote control information, soe
information and the setting parameter list. The printer IP address must been set rightly on the
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device (the network segment of printer must be as same as that of device IP addresses), then
connect a printer, put on "real-time report print ", it can print the current remote control
information or SOE information when device is connected to the back-ground (including remote
communication shift, protection action), and can print the current SOE information when device is
not connected to the background. In addition, when press the "ok" button in the "print report" or
"print setting value" menu, it can print the all setting parameter or the all report information,
including action value.
2.20 Virtual correspondent node remote test
The function is used to complete the communication node remote test of the device, do not
need to access the actual analog electric quantity or the input quantity. Specific operation as
follows, connect to the background, In the remote test menu, operate the “virtual input test”, the
“virtual measure test” and the “virtual SOE test” menu in the “remote test” menu, press the "OK"
button after the modification of various settings, then by observing the background pop-up
warning window or the change of the corresponding value, to determine whether the device
communication node is right. It is convenient for debugger to debug the device on-site. When you
are in the mode of remote test, the all protect must be off.
2.21 GPS clock synchronization
The GPS clock synchronization signal is input as rs485 differential voltage, the device is able
to receive GPS clock second synchronization. If there is GPS signal, there will be flashing
on the bottom of cycle menu. Otherwise won’t.
The principle of GPS clock synchronization: The second pulse or minute pulse act with the
monitoring system, the time base with second precision is sent by monitoring system, when the
GPS second differential signal arrives, the time base is unified and the milliseconds are cleared.
The device is able to receive GPS clock second synchronization or IRIG-B through RS485
differential voltage, and it can be done with monitoring system to accomplish GPS precise clock
synchronization or Ethernet-based SNTP synchronization.
2.22 Overhaul status
When the device put into overhaul plate, remote sign, remote measure can uploading
background computer. But the device can’t remote control by background computer. The SOE
event、Alarm event、Trip event, etc also can’t uploading background computer.
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3. Setting of parameters and setting values of the device
3.1 System parameters
Parameter Range Description
Settings of setting value zone number(Setting Zone No.)
Setting value zone
0-7 Set step:1(factory default 0)
number(Setting Zone No.)
Communication settings(Comm. Setting)
Set step :1 (factory default 1)
NET Protocol 0-2
(0-Quit;1-IEC104; 2-IEC61850)
Set step :1 (factory default 0)
RS485 Protocol 0-2
(0-Quit;1-IEC103; 2-Modbus)
RS485 address(RS485
1-99 Set step:1(factory default 1)
Address)
RS485 baud rate(RS485 Set step:1(factory default 2)0:2.4KB;1:4.8KB;
0-5
Baudrate) 2:9.6KB;3:19.2KB;4:38.4KB;5:115.2KB;
IP address(IP Address) One section set step:1(factory default 192.168.0.252)
SNTP Address (SNTP It has four
One section set step:1(factory default 192.168.0.254)
Address) sections. The
KW default value(KW range of every
One section set step:1(factory default 12.8.6.1)
Default) section is
Printer IP address(Printer 0-255
One section set step:1(factory default 192.168.0.253)
IP)
Coefficient of transformer
PT Ratio 1-1500 Set step: 1 (factory default 100)
CT Ratio 1-5000 Set step: 1 (factory default 100)
Setting of basic parameters(B. Parameters)
Rating Current(In) 0-1 Set step: 1 (factory default 0) 00: 5A. 01: 1A
CT Wiring Mode 0-1 Set step: 1 (factory default 0) 00: 3-phase. 01: 2-phase
PT Wiring Mode 0-1 Set step: 1 (factory default 0) 00: Y-Y. 01: V-V
For harmonic calculation, select the corresponding
reference quantity:
Harmonic Channel 0-12 0:exit from harmonic calculation function 1:Ia,2:Ib,
3:Ic,4:I0,
5:Ispr,6:IA,7:IB,8:IC,9:Ua,10:Ub,11:Uc,12:Uz0
Wave Record 0-1 Set step:1(factory default 0)00:Off;01:On
Hard Plate 0-1 Set step:1(factory default 0)00:Off;01:On
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Parameter Range Description
Earth Mode 0-1 00:No Earth, 01:Earth(major grounding),
Remote communication ack
10-100ms Set step: 1 (factory default 40ms)
time (input ack time)
Measure IB compound(IB
0-1 Set step: 1 (factory default 0)00:exit;01:on
compound)
Remote/Local switch 0-1 Set step: 1 (factory default 0) 00:exit;01:on
Real-time print report
0-1 Set step: 1 (factory default 0) 00:exit;01:on
on/off(auto print report)
Display Mode 0-1 Set step: 1 (factory default 0) 00:Diagram;01:Analog
D/A channel setting(D/A Setting)
Select DA1~2 to output corresponding reference
quantities:
0: No D/A output 1:IA, 2:IB, 3:IC, 4:Ua, 5:Ub, 6:Uc,
7:Uab, 8:Ubc,9:Uca,10:P,11:Q
Voltage reference quantity: 0-120V corresponding to
4mA-20mA.
Rating 5A:
DA1~2 Channel Current reference quantity: 0-6A corresponding to
0-11
Selection 4mA-20mA,
Power reference quantity: 0-1000W corresponding to
4mA-20mA.
Rating 1A:
Current reference quantity: 0-1.2A corresponding to
4mA-20mA,
Power reference quantity: 0-200W corresponding to
4mA-20mA.
DA1~2 Adjustment
0.05-1.5 Adjust D/A channel 1~2(4-20mA) parameters
Factor
Integral Energy
0-4294967.295k
Positive active energy
Wh
0-4294967.295k Set step:0.001
Positive reactive energy
vh Press “confirm” for reservation, and revert to last menu.
0-4294967.295k
Negative active energy
Wh
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Parameter Range Description
0-4294967.295
Negative reactive energy
kvh
Channel factor setting(Channel Coef.)
Set step:0.001(factory default 1)
Channel data 1~12 0.5-5 Channel data 1-12 are corresponded to the channel factor
of analog quantity 1-12.
Set step:0.001(factory default 1)
Channel data 13~14 0.5-5 Channel data 13,14 are corresponded to channel factor of
DC quantity 1,2.
3.2 List of setting values
Setting value Range Description
Low-voltage block ON/OFF
1/0
(Undervolt. Lock 1/0:ON/OFF(factory default OFF) )
Negative sequence voltage block
1/0
ON/OFF(NS Voltage Lock 1/0:ON/OFF(factory default OFF) )
Memory 1/0 1/0:ON/OFF(factory default OFF)
Overcurrent I 1/0 1/0:ON/OFF(factory default OFF)
Overcurrent II 1/0 1/0:ON/OFF(factory default OFF)
Longitudinal zero sequence
over-voltage protection O(L.ZS 1/0 1/0:ON/OFF(factory default OFF)
Voltage)
Section I loss-of-excitation protection
1/0
Excit-loss I 1/0:ON/OFF(factory default OFF) ( )
Section II loss-of-excitation protection
1/0
Excit-loss II 1/0:ON/OFF(factory default OFF) ( )
Undervoltage 1/0 1/0:ON/OFF(factory default OFF)
Overvoltage 1/0 1/0:ON/OFF(factory default OFF)
OverLoad 1/0 1/0:ON/OFF(factory default OFF)
Under-frequency 1/0 1/0:ON/OFF(factory default OFF)
Over-frequency 1/0 1/0:ON/OFF(factory default OFF)
Reverse Power 1/0 1/0:ON/OFF(factory default OFF)
Section I negative sequence
1/0
over-current protection (NS OC I) 1/0:ON/OFF(factory default OFF)
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Setting value Range Description
Section II negative sequence
1/0
over-current protection (NS OC II) 1/0:ON/OFF(factory default OFF)
Negative sequence inverse time
1/0
over-current protection (NS OC IT) 1/0:ON/OFF(factory default OFF)
PT Failure Alarm 1/0 1/0:ON/OFF(factory default OFF)
PT failure Lock 1/0 1/0:ON/OFF(factory default OFF)
U<5% 1/0 1/0:ON/OFF(factory default OFF)
U>90% 1/0 1/0:ON/OFF(factory default OFF)
ZS Overcurrent 1/0 1/0:ON/OFF(factory default OFF)
Operate circuit break 1/0 1/0:ON/OFF(factory default OFF)
Two-section over-current protection
Undervoltage 10-90V Set step:0.01V(factory default 50V)
NS Voltage 2-30V Set step:0.01V(factory default 30V)
OC 1 current 0.5-100A Set step:0.01A(factory default 100A)
OC 1 T1 0-15s Set step:0.01S(factory default 15s)
OC 1 T2 0-15s Set step:0.01S(factory default 15s)
OC 2 current 0.5-100A Set step:0.01A(factory default 100A)
OC 2 T1 0-15s Set step:0.01S(factory default 15s)
OC 2 T2 0-15s Set step:0.01S(factory default 15s)
Longitudinal zero sequence over-voltage protection
Zero sequence over-voltage
setting(ZS OV Value) 3-30V Set step:0.01V(factory default 30V)
Zero sequence over-voltage
delay(ZS OV Time) 0.1-15s Set step:0.01S(factory default 15s)
Loss-of-excitation protection
Excit-loss Xst 1-100Ω Set step:0.01Ω(factory default 10Ω)
Excit-loss XA 1-80Ω
Set step:0.01Ω(factory default 10Ω)
Excit-loss XB 10-500Ω Set step:0.01Ω(factory default 60Ω)
Set step:0.01V(factory default 60V)
Excit-loss UV 60-100V
Excit-loss NSV 2-30V Set step:0.01V(factory default 30V)
Excit-loss I Time 0.1-15s Set step:0.01S(factory default 15s)
Excit-loss II Time 0.1-15s Set step:0.01S(factory default 15s)
Under-voltage protection
Undervolt. Value 10-100V Set step:0.01V(factory default 60V)
Undervolt. Time 0.1-50s Set step:0.01S(factory default 50s)
Over -voltage protection
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Setting value Range Description
Overvolt. Value 90-150V Set step:0.01V(factory default 150V)
Overvolt. Time 0.1-50s Set step:0.01S(factory default 50s)
Over-load protection
Overload Current 0.2-100A Set step:0.01A(factory default 100A)
Overload Time 0.5-100s Set step:0.01S(factory default 100s)
Under-frequency protection
Under-freq.Value 45-49.5Hz Set step:0.01Hz(factory default 45Hz)
Under-freq.Time 0.2-60s Set step:0.01S(factory default 60s)
Over -frequency protection
Over Freq.Value 50.5-55Hz Set step:0.01Hz(factory default 55Hz)
Over Freq.Time 0.2-60s Set step:0.01S(factory default 60s)
Reverse power protection
Reverse P Value 0-200W Set step:0.01W(factory default 200W)
Reverse P Time 0-600s Set step:0.01S(factory default 15s)
Negative sequence over-current protection
NS OC I Value 0.2-10A Set step:0.01A(factory default 10A)
NS OC I Time 0-15s Set step:0.01S(factory default 15s)
NS OC II Value 0.2-10A Set step:0.01A(factory default 10A)
NS OC II Time 0-15s Set step:0.01S(factory default 15s)
Negative sequence inverse time over-current protection
Rated current 0-10A Set step:0.01A(factory default 5A)
NS IT Constant 1-90 Set step:0.01(factory default 90)
NS IT Start C 0-10A Set step:0.01A(factory default 5A)
All.L. NS C 0-10A Set step:0.01A(factory default 5A)
IT Upper Limit T 0-10s Set step:0.01S(factory default 10s)
IT Lower Limit T 10-600s Set step:0.01S(factory default 600s)
PT failure alarm protection
PT Failure Time 0.2-60s Set step:0.01S(factory default 60s)
Voltage-lower-than-5% protection
U<5% Value 0-20V Set step:0.01V(factory default 5V)
Voltage-higher-than-90% protection
U>90% Value 80-120V Set step:0.01V(factory default 95V)
Zero sequence over-current protection
ZS OC Value 0-100A Set step:0.01A(factory default 2A)
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Setting value Range Description
ZS OC Time 0.5-100s Set step:0.01S(factory default 100s)
Operate circuit break
Operate CIR Time 0.00-100.00S Set step:0.01s(factory default 3s)
4. Description of binary input, output and analog quantity
4.1 Monitoring of analog quantities
Analog quantities can be monitored under the [Protection Data], [Measured Data] and [Pulse
Energy] menus in the [Run States] menu, press the “”, “” keys to flip over. The factory
precision of the device has been calibrated. The protection current is calibrated at double the rated
current and the measuring current at a single rated current. The list is as follows:
Analog quantity Analog quantity
Test method
terminal name
Protective Phase A Add double the rating, displayed deviation not
Terminals D01、D02
current (Ia) exceeding 1%
Protective Phase B Add double the rating, displayed deviation not
Terminals D03、D04
current (Ib) exceeding 1%
Protective Phase C Add double the rating, displayed deviation not
Terminals D05、D06
current (Ic) exceeding 1%
Zero sequence
Terminals D07、D08 Add 1A, displayed deviation not exceeding 0.2%
current (I0)
Measured Phase A
Terminals D11、D12 Add rating, displayed deviation not exceeding 0.2%
current (IA)
Measured Phase B Add a single rating, displayed deviation not exceeding
Terminals D13、D14
current (IB) 0.2%
Measured Phase C Add a single rating, displayed deviation not exceeding
Terminals D15、D16
current (IC) 0.2%
Phase A voltage
Terminals D17、D18 Add 50V, displayed deviation not exceeding 0.2%
(Ua)
Add 50V 50Hz, displayed deviation not exceeding
Uab System frequency F
±0.02Hz
Phase B voltage
Terminals D19、D20 Add 50V, displayed deviation not exceeding 0.2%
(Ub)
Phase C voltage
Terminals D21、D22 Add 50V, displayed deviation not exceeding 0.2%
(Uc)
Zero sequence
Terminals D23、D24 Add 50V, displayed deviation not exceeding 0.2%
voltage (Uz0)
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Analog quantity Analog quantity
Test method
terminal name
4~20mA DC Input
Terminals D25、D26 Add 10mA, displayed deviation not exceeding 1%
1
4~20mA DC Input
Terminals D27、D28 Add 10mA, displayed deviation not exceeding 1%
2
Terminals D11、
D12;D15、D16add
Add a single rating to current and 100V to line voltage
current by polarity;D17、 3-phase active Alter phase angle, displayed power deviation not
D18;D19、D20;D21、 power exceeding 0.5%
D22 add voltage by
polarity
Terminals D11、
D12;D15、D16add
Add a single rating to current and 100V to line voltage
current by polarity;D17、 3-phase reactive Alter phase angle, displayed power deviation not
D18;D19、D20;D21、 power exceeding 0.5%
D22 add voltage by
polarity
4.2 Monitoring of binary input
Binary input can be monitored under the [Binary input] menu in the [Run States] menu, press
the “”, “” keys to flip over.
Binary input Binary input name Test method
terminal
B01 Common terminal of binary input - External power supply of 220V or
(Should be connected to DC220V 110V DC can be applied, connect the
or DC110V negative terminal to terminal B01, positive
negative terminal of external power terminal to terminal B02~B21, in [Binary
supply) input] menu in the [Run States], the status
B02 Breaker position of binary input can be seen.
B03 Trolley run position The device also has a 24V DC supply,
B04 Trolley test position if it is used, terminal B22 can be connected
B05 Earth switch position to terminal B02~B21, in [Binary input]
B06 Spring is not energized menu in the [Run States], the status of
B07 Input 6 binary input can be seen.
B08 Input 7 “Manual Trip”, “Manual Close” ,
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B09 Input 8 “TWJ” , “HWJ” are taken from the operate
B10 Input 9 circuit to monitoring the status.
B11 Input 10 Connect the negative terminal to
B12 Input 11 terminal A11 (-KM), positive terminal to
B13 Input 12 terminal A06 (Manual Close), A08(Manual
B14 Input 13 Trip),in [Binary input] menu in the [Run
B15 Input 14 States], the status of binary input can be
B16 Input 15 seen.
B17 Excit-loss Plate Connect the positive terminal to
B18 OV Plate terminal A12(+KM), negative terminal to
terminal A05(TWJ),A04(HWJ),in [Binary
B19 NS Plate
input] menu in the [Run States], the status
B20 OC Plate
of binary input can be seen.
B21 Overhaul
Connect the negative terminal to
Binary input Manual Trip
terminal A11(-KM),positive terminal to
of Operate Manual Close
terminal A14(Remote common ),in [Binary
circuit HWJ input] menu in the [Run States], the
TWJ Remote/Local status of binary input can be
Remote/Local seen.
B22 Positive terminal of internal 24V Please note about the binary input
power supply voltage upon ordering, it is set to DC220V
by default.
4.3 Monitoring of binary output
Binary output can be monitored under the [Binary output] menu, press the ““, ““ keys to
flip over.
Binary output terminals Binary output name Test method
B23-B24 Trip Signal
B23-B25 Alarm Signal
B23-B26 Operate CIR Signal
A17-A18 Spare Trip Node
A19-A20 Trip Main Switch Select open and close menu, use “+”,
A21-A22 Field-Dis.Switch “-” key to operate and test the
A23-A24 C.st.va./gu.bl. corresponding terminals.
A25-A26 U Under 5%
A27-A28 U Over 90%
A29-A30 Output 7
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A31-A32 Output 8
A14-A16 Remote Trip
A14-A15 Remote Close
5. Operation instructions
5.1 Control panel of device
320*240 matrix LCD (The LCD will go off after a period of absence of keyboard operation. the
LCD will be illuminated automatically when any key is pressed or in case of protection trip or
alarm.)
Signal indicator: run, communication, trip, alarm, fault (of the device), reclosure, remote.
Key pad: , , , , Cancel, -, +, Enter, Revert
5.2 Instructions for use of key pad and LCD display
During the device’s normal operation, it will display the primary measuring current、voltage、
power, secondary protective data、measuring data、device address、time and statue (indicating
whether reclosure charging is finished) in cycle. Press the “Enter” key to enter the main menu,
which is a multi-level tree menu. Press the ““, ““ keys to move the cursor to the desired entry,
press the “Enter” key to enter this entry, and press the “Cancel” key to return to the next higher
level of screen. If this screen is still a menu, continue to press the ““, ““ key to select the
desired entry, press the “Enter” key to enter the next level of screen, and press the “Cancel” key to
return to the next higher level of menu. If there is no menu screen, be sure to press the “Cancel”
key to return to the next higher level of menu. The main menu is shown at the center of the
following figure, with the corresponding submenus on both sides.
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01.Run States -1/8- Main menu 05.Report Dis. -1/5-
Protection Data Trip Report Measuring Data 01.Run Status Binary Report Binary Input Event Report
Soft Strap Print Report Pulse Energy 02.Run Parameters Clear Report
Harmonic Data
DC Input Data 03.Setting View 06.Parameters -1/11-Comm. Setting
AD Volt.Data
04.Setting Value Transformer Coe. B. Parameters
02.Run Param. -1/3- D/A Setting
Setting Zone No. 05. Report Manage
Pulse Energy PROT On/Off 06. SYS Parameters Channel Coe. Clock Setting
07.Device Test 07.DeviceTest. -1/2- 03.Setting View-1/17- Output Test
Overcurrent
L.ZSVoltage 08.PassWord
Lamp Test
Excit-loss
Undervoltage 09.Version Info. 08.Password □□□□
...... 10.Comm Test
04.Setting Value-1/17- PROT AUTO DEV V2.00
Overcurrent Type:MGPR-820Hc
L.ZSVoltage 10.Comm test ID:□□.□□.□□ Excit-loss Input Test CRC:□□□□□□□□
Undervoltage Measure Test Date:20XX-XX-XX
......
SOE Test
Note 1:For the Setting menu, see the description of each device.
Run Status
The [Run Status] menu contains 8 submenus, including protection data, measuring data,
binary input, soft strap, pulse energy, harmonic data, DC measurement and trip statistics, AD
voltage data. It is described as follows:
PROT Data -1/15-
Ia = □□□·□□ A
000.0° Protection CT secondary current value
Ib = □□□·□□ A
000.0°
Ic = □□□·□□ A PT secondary line voltage value
000.0°
Uab = □□□·□□ V 000.0° Zero sequence current
Ubc = □□□·□□ V 000.0° Iab current
Uca = □□□·□□ V 000.0° Negative sequence current
I0 = □□□·□□ A Iab = □□□·□□ A
I2 = □□□·□□ A
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Meas. Data -1/9-
IA = □□□·□□ A 000.0°
IB = □□□·□□ A 000.0° Measuring CT secondary current value IC = □□□·□□ A 000.0°
Ua= □□□·□□ V 000.0°
Ub= □□□·□□ V 000.0° PT secondary phase voltage value Uc= □□□·□□ V 000.0°
P = □□□□·□ W Converted to PT, CT secondary active power
Q= □□□□·□ var Converted to PT, CT secondary reactive power Cosφ = □·□□□
Cosine function for included angle of voltage and current. for -90°<φ<90°, COSφ is positive.
for 90°<φ<270°, COS φ is negative
At Closed, breaker is at closed position. at Open, breaker
Binary Input -1/25- is at open position.
Break :□ Note: The position of the breaker relates to protection
logic, with fixed position. Trolley Run :□ When Closed, trolley at running position
Trolley Test :□ When Closed, trolley at test position
Earth Switch :□
Spring :□ When Closed, earth switch at closed position
Input 6 :□ When Closed, energy storage not completed
Input 7. :□
Input 8 :□ Description varies with model, see corresponding terminal
Input 9 :□ diagram for details
Input 10 :□ ......
Note: In the standard configurations, the input circuit has the connection to an external
220VDC control power supply. When no DC control power supply or control system is available
on site, but a 110VDC control power supply is available, a 110VDC control power supply may be
used for direct connection through local hardware adjustment, or the 24V power supply of the
device may be used as the input power supply (when the input common terminal is +24V, terminal
number: B22, Terminal B01 is kept float). However, this must be specified upon ordering.
Soft Strap -1/23-
Undervolt.Lock Off
NS Voltage Lock Off
Current Memory Off
OvercurrentⅠ Off
OvercurrentⅡ Off
......
Pulse Energy -1/4-
Accumulation of the device’s real-time active and +□□□□□□□·□□□kWh reactive calculations over time, + for positive
+□□□□□□□·□□□kvh direction, - for negative direction.
-□□□□□□□·□□□kWh
-□□□□□□□·□□□kvh
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Harmonic Data -1/10-
2nd : □□□·□□%
3rd : □□□·□□%
4th : □□□·□□% 2~11 harmonics for which analog channels
5th : □□□·□□%
...... have been selected in system
11th :□□□·□□%
DC Input Data -1/2-
DC1 □□□·□□mA External DC input 4~20mA (2-way) :
DC2:□□□·□□mA
AD Volt. Data -1/2-
AD1:□□·□□□V AD Voltage Check
AD2:□□·□□□V
Run Parameters
In the [Run Parameters] menu includes 3 submenus,including [Settng Zone No.]、[PROT
On/Off]、[Clock Setting], The screen Content is as follows:
Setting Zone No. :Range 00~07.
PROT On/Off:The device protect plate can be select in this menu.
PROT On/Off -1/23- Parameter Modify
Undervolt.Lock
On Off ◇Enter ◆Cancel
Press “+”, “-” keys to select the protection function On or Off. The interface will eject the
window as right chart show when you press the “Enter” key. Move the cursor to the desired
position for modification by pressing the “”, “” keys. Press the “Enter” key to complete
setting, and the device will prompt modifying success or not. If the “Cancel” key is pressed, the
protect plate status setting will be cancelled and the menu will return previous menu.
Clock setting:
A battery-back real-time clock is provided in the device, which can perform time adjust
remotely via the communication network or in-site time adjust in the [Time Setting] menu.
Enter this menu and press the “Enter” key, the clock will stop refreshing and a cursor will
Clock setting appear. Move the cursor to the desired position for modification
by pressing the “”, “” keys, modify to the desired value with
Date:20□□-□□-□□ the “+”, “-” keys. Press the “Enter” key to complete setting. If
Time: □□:□□:□□
the “Cancel” key is pressed, the setting will be cancelled and
the screen continues to refresh the clock.
Setting View
This meun just for query.You can’t modif the value to prevent faulty operation.
Setting Value
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After entering the password, you can enter the [Setting Value] menu. See the settings
description of the protection device for the detailed description.
Report Manage
The [Report Manage] menu includes 4 submenus, including trip report, binary report, event
report and print report. Event recording includes: device self-check fault, device setting value
modification, system parameter modification and setting zone number modification, etc. Trip
report can be record for the last 50 events, binary report for 100, event report for 30 at most.
Beyond this, the latest report will overwrite the earliest one. Press the “Enter” key to enter the
corresponding [To view xx report, please enter report number: 00] menu, and enter any figure
within storage volume, press the “Enter” key to display the contents of that report. The screen is as
follows:
Report No.:□□ ↓ Report No. of this report
Year, month, day, hour, minute, second and 20□□-□□-□□ millisecond when it took place
□□:□□:□□:□□□
□□□□□□
Press key to see the specific operation value. Press and keys to flip over. Operation
values.
Action value view
Ia = □□□·□□ A
Ib = □□□·□□ A Protect CT secondary current value
Ic = □□□·□□ A
Uab = □□□·□□ V
Ubc = □□□·□□ V Protect PT secondary voltage value
Uca = □□□·□□ V
……
System parameters
After entering the [SYS Parameters] menu, the correct password is required to enter the [SYS
Parameters] menu. It displays the following:
Parameters -1/11-
Comm. Setting
Transforrmer Coe.
B. Parameters
D/A Setting
Pulse Energy
Channel Coef.
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Communication Setting
Comm. setting -1/8-
NET Protocol
□□ 00:Quit; 01:IEC104; 02:IEC61850;
RS485 Protocol
□□ 00:Quit; 01:IEC103; 02:Modbus;
RS485 Address □□ Communication address of device 01~99
RS485 Baud rate
□□ 00:2.4KB;01:4.8KB;02:9.6KB;03:19.2KB;04:
IP Address
□□□ □□□ □□□ □□□ 38.4KB;05:115.2KB . . .
SNTP Address
□□□. □□□. □□□. □□□
K W Default For Ethernet communication
□□□. □□□. □□□. □□□
Printer IP
□□□. □□□. □□□. □□□
Transform Coefficient
TransformCoe -1/2-
PT Ratio
□□□□
CT Ratio
□□□□
Max:1500 Min:0001
It will prompt maximum value and minimum value of each parameter below the window.
Setting of basic parameters (see the description of the protection device for basic parameters)
B.Parameters: -1/12-
Rating Current
□□ Setting the CT secondary current rating 00: 5A. 01: 1A
CT Wiring Mode
□□ Setting the CT secondary wiring mode00: 3-phase. 01: 2-phase
PT Wiring Mode
□□
Setting the PT secondary wiring mode00: Y-Y. 01: V-V Harmonic Channel
□□ Setting analog quantity channels 0~11 for harmonic monitoring, select 0
...... to exit from the harmonic calculation function
D/A setting
The device has two 4~20mA outputs. The DA1~DA2 adjustment factor is used to adjust the
accuracy of the channel output. The DA1~DA2 channel selection is used to select the
corresponding analog quantity channel (see the description of the protection device for specific
reference quantities). In the accuracy test, make sure the field ground is in good contact. otherwise
the accuracy might be affected.
Pulse energy setting
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Energy base numbers can be set, including positive active energy, positive reactive energy,
negative active energy and negative reactive energy.
Channel Coefficient
The device can adjust channel coefficient by this menu to raise Sample size.
Device test
After entering the [Device Test] menu, the correct password is required to enter the [Device
Test] menu. It’s have two menu include [Output Test] and [Lamp Test].
Output Test
Enter [Output Test] menu, It displays the following:
Output Test -1/14-
Remote Close
Remote Trip Press “Enter” key Remote Close
Spare Trip Node On Off
Trip Main Switch Note:
Field-Dis.Switch Node:A14,A15 Open
…… Press “Cancel” key
Operate All
(Note: When the test is performed on the 6 protection outputs, the starting relay will be in the
“Closed” state automatically. The “+”, “-” keys are used for switching between the “Close/Open”
control.)
Lamp Test
Lamp Test
◇Light ◆Quench
Used for testing Stand or fall of all LED lights.
Password
The [Password] menu is used to modify the password for entry into the Settings, System
parameters and Output Test submenus. The initial password is provided by the factory. The
universal password is “1000”.
Move the cursor to the desired position for modification by pressing the ““, “” keys,
Input password modify to the desired password with the “+”, “-” keys. Press the
0 0 0 0 “Enter” key to enter the new password setting menu as above.
Press the “Cancel” key to cancel the setting.
Version information
In the main menu, after entering the [Version Info.] menu, the Type, ID, CRC and Date of the
software will be displayed.
PROT AUTO DEV V2.00
Type:MGPR-820Hc ID:□□.□□.□□
CRC:□□□□□□□□
Date:20XX-XX-XX
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Note: For a corresponding nonstandard model, the device’s displayed Type does have to be changed.
Comm test
When debugger debug the device on-site in the case of no-accessing the actual analog electric quantity
or the input quantity, [Comm Test] is used to do the test of the communication node of the device.
6. Check of protection function
6.1 Check of over-current protection
Over-current protection is consisted of 2 sections, and they are based on the same principles,
take the example of section I over-current protection. Wire as Fig.6-1, and set section I
over-current protection to ON. If hard strap is used, the hard strap of the protection must be set
ON.
MGPR-820Hc
Ia(Ib、Ic) D1(3,5)
Ia’(Ib’、Ic’) D2(4,6) B29
Ua D17
Power supply Ub D19
Uc D21 B30
Ua’(Ub’、Uc’) D18(20,22)
Fig 6-1
Test according to the method below, and test the operating current, take down the data in the
table below, when in operation, the corresponding relay should be closed.
6.1.1 Test of common over-current protection
Set section I over-current protection to ON, set low-voltage, negative sequence voltage and
memory function to OFF. Set and take down the data according to Tab.6-1, and test the operating
current. When in operation, the relay according to over-current output control word should be
closed.
Tab.6-1
Over-current
setting(A) 5.00 10.00 20.00
Add current of phase A Operating value(A)
Error (%)
Over-current setting
(A) 5.00 10.00 20.00
Add current of phase B Operating value (A)
Error (%)
Over-current setting
(A) 5.00 10.00 20.00
Add current of phase C Operating value (A)
Error (%)
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User’s manual of MGPR-820Hc generator backup protection and monitoring device
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6.1.2 Test of under-voltage-over-current protection
Set low-voltage function to ON. When testing, first add three-phase symmetric voltage, while
line voltage must be higher than low-voltage setting; than, add fault current (higher than setting);
than turn down the voltage, until the protection operates. The line voltage read is the operating
value. Set and take down the data according to Tab.6-2, and test the operating voltage.
Tab.6-2
Low-voltage setting(V) 30.00 60.00 90.00
Operating value(V)
Error
6.1.3 Memory over-current protection
Set memory function to ON, set section I over-current delay between 4~8 seconds, when
testing, add three-phase symmetric voltage, and let current and voltage meet operating criteria,
before protection operates, cut the current, the protection will operate after delay setting. Take
down protection operating time.
6.1.4 Test of negative sequence voltage component
Set low-voltage, negative sequence voltage and sectionⅠ over current to on, and set
low-voltage setting value as 10V. When testing, make the current higher than the setting value, add
three phase in negative sequence, keep increasing voltage till protection operates. Set and take
down the data according to Tab 6-3, and test the operating negative sequence voltage
Tab 6-3
Negative sequence voltage setting(V) 6.00 10.00 20.00
Operating value (V)
Error (%)
6.2 Check of longitudinal zero sequence over-voltage protection
MGPR-820Hc
U z 0 D 2 3 B 2 9
Power supply
Uz0’ D24 B30
Fig 6-2
Wire according to Fig 6-1 and Fig 6-2. Put longitudinal zero sequence over-voltage to on.
Keep the negative sequence current phase lag the negative sequence voltage by 90 degrees. Add
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User’s manual of MGPR-820Hc generator backup protection and monitoring device
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negative sequence current, negative voltage and zero sequence voltage till protection operates,
terminals should be connected. Set and take down the data according to Tab 6-4, and test the
operating voltage.
Tab 6-4
Zero sequence over-voltage setting (V) 5 10 15
Operating value (V)
Error (%)
6.3 Check of loss of excitation protection
Set protection to on. If start hard strap function, body protection hard strap should be put to
on.
6.3.1 Test of steady state impedance components
Wire as Fig 6-1. Calculate impedance using vector Uab and Iab. When testing, add three
phase symmetric voltage and current. Set Xst as 5Ω,XB as20Ω, low- voltage as 100V, negative
sequence voltage as 20V. For this setting, operating scope of the circle is from -170°to
-10°theoretically, which is shown as Fig6-3. The theoretical values of all the points to be tested are
as follows:
Ia ahead Ua 15°,∣Z∣=12.12Ω;
Ia ahead Ua 25°,∣Z∣=13.66Ω;
Ia ahead Ua 50°,∣Z∣=17.28Ω;
Ia ahead Ua 70°,∣Z∣=19.28Ω;
Ia ahead Ua 90°,∣Z∣=20.00Ω;
Ia ahead Ua 110°,∣Z∣=19.28Ω;
Ia ahead Ua 130°,∣Z∣=17.28Ω;
Ia ahead Ua 155°,∣Z∣=13.66Ω;
Ia ahead Ua 165°,∣Z∣=12.12Ω.
Fig. 6-3
The test process is as follows:
Add symmetric three phase voltage and current at the same time. Adjust the phase
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User’s manual of MGPR-820Hc generator backup protection and monitoring device
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relationship and amplitude on the premise of ensuring three-phase symmetrical. Voltage Uab is fix
at 85V,increase the current by 0.01A step length from 2A till protection operates. When operating,
terminals corresponding to loss of excitation output control words should be connected. Take
down the tested Uab and Iab and fill in Tab 6-5;voltage Uab is fixed at 40V,current Iab at 8A,
change phase angle slowly, find the two operating boundary angles, subtract the two angles and
get the scope of operation, and fill in Tab 6-5.
Tab 6-5
Phase
angle -15° -25° -50° -70° -90° -110° -130° -155° -165°
Theoretica
l value(Ω) 12.12 13.66 17.28 19.28 20.00 19.28 17.28 13.66 12.12
Tested
value(Ω)
(Uab/Iab)
error(%)
Left
operating
bound(°)
Right
operating
bound(°)
6.3.2 test of asynchronous impedance components
Wire as Fig 6-1, Calculate impedance using vector Uab and Iab. When testing, add three
phase symmetric voltage and current. Set XA as 5Ω,XB as 20Ω,low-voltage as 100V,
negative sequence voltage as 20V. for this setting, the operating scope of the circle is from
-53.13°to -126.87°theoretically, which is shown as Fig6-4. The theoretical values of all the
points to be tested are as follows:
Ia ahead Ua 90°,∣Z∣=20Ωor∣Z∣=5Ω;
Ia ahead Ua 80°,∣Z∣=19.489Ω;
Ia ahead Ua 60°,∣Z∣=14.97Ω;
Ia ahead Ua 55°,∣Z∣=12.44Ω;
Ia ahead Ua 100°,∣Z∣=19.489Ω;
Ia ahead Ua 120°,∣Z∣=14.97Ω;
Ia ahead Ua 125°,∣Z∣=12.44Ω;
Ia ahead Ua 54°,∣Z∣=11.618Ω;
Ia ahead Ua 126°,∣Z∣=11.618Ω.
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User’s manual of MGPR-820Hc generator backup protection and monitoring device
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jX
R
-126.87 -53.13°
|Z|
Fig. 6-4
The test process is as follows:
Add symmetric three phase voltage and current at the same time. Adjust the phase
relationship and amplitude on the premise of ensuring three phase symmetrical. Voltage Uab is fix
at 85V,increase the current by 0.01A step length from 2A till protection operates. When operating,
terminals corresponding to control bites measuring loss of excitation output should be connected.
Take down the tested Uab and Iab, and fill in Tab 6-6;voltage Uab is fixed at 50V,current Iab at
5A,change voltage phase angle slowly, find the two operating boundary angles, subtract the two
angles and get the scope of operation, and fill in Tab 6-6.
Tab 6-6
Phase angle -90° -80° -60° -55° -100° -120° -125° -126°
Theoretical
value (Ω) 20 or 5 19.489 14.97 12.44 19.489 14.97 12.44 11.618
Tested value
(Ω)
(Uab/Iab)
Error(%)
Operating
scope(°)
6.3.3 Test of low-voltage components
For loss of excitation protection, when the minimum voltage is higher than the low-voltage
setting, loss of excitation protection will be blocked. Set and take down according to Tab 6-7,test
the operating values of low-voltage components.
Tab 6-7
Setting(V) 60.00 80.00 100.00
Operating value (V)
Error (%)
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User’s manual of MGPR-820Hc generator backup protection and monitoring device
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6.3.4 Test of negative sequence components
For loss of excitation protection, when the negative sequence voltage is higher than the
setting value, loss of excitation protection will be blocked. Set and take down according to Tab
5-8,test the operating values of negative sequence components.
Tab 6-8
Setting (V) 6.00 10.00 20.00
Operating value (V)
Error (%)
Note:when Uab<30V,loss of excitation protection will be closed.
6.4 Check of low-voltage protection
Wire as Fig 6-1,put low-voltage protection to on. Add DC220V between terminals B01 and
B02. Put Analog circuit breaker to close. When protection operates, terminals corresponding to
low-voltage output control words should be connected. When PT fails and PT failure block is on,
low-voltage protection will be blocked. Set and take down according Tab 6-9,test the operating
low-voltage( line voltage).
Tab 6-9
Setting (V) 60.00 80.00
Add Ua and Ub Operating value (V)
Error (%)
Setting (V) 60.00 80.00
Add Ub and Uc Operating value (V)
Error (%)
Setting (V) 60.00 80.00
Add Uc and Ua Operating value (V)
Error (%)
6.5 Check of over-voltage protection
Wire as Fig 6-1,set over-voltage protection to on. If start hard strap function,body
protection hard strap should be put to on. When protection operates, terminals corresponding to
low-voltage output control words should be connected. Set and take down according Tab 6-10,test
the operating over-voltage( line voltage).
Tab 6-10
Setting (V) 120.00 150.00
Add Ua and Ub Operating value (V)
Error (%)
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User’s manual of MGPR-820Hc generator backup protection and monitoring device
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Setting (V) 120.00 150.00
Add Ub and Uc Operating value (V)
Error (%)
Setting (V) 120.00 150.00
Add Uc and Ua Operating value (V)
Error (%)
6.6 Check of over load protection
Over load protection is judged by maximum phase current. Wire as Fig 6-1, put overload to
on.
Set according to Tab 6-11,test operating current and take them down in the following table.
When over load operates, corresponding terminals should be connected.
Tab 6-11
Over load setting(A) 5 10 15 20
Over load delay(s) 10 5 2 1
Over load 0perating
value of (A)
Over load operating
time(s)
6.7 Check of low frequency protection
Wire as Fig 6-1,set low frequency protection to on. Change voltage frequency till
protection operates. When low frequency protection operates, terminals corresponding to low
frequency output control words should be connected. Set and take down according Tab 6-12,
test the operating values of low frequency protection.
Tab 6-12
Under frequency
setting(Hz) 47 48 49
Operating value (Hz)
Error (%)
6.8 Check of high frequency protection
Wire as Fig 6-1,set high frequency protection to on. Change voltage frequency till
protection operates. When high frequency protection operates, terminals corresponding to high
frequency output control words should be connected. Set and take down according Tab 6-13,
test the operating values of high frequency protection.
Tab 6-13
Over frequency
setting(Hz) 51 52 53
Operating value (Hz)
Error(%)
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User’s manual of MGPR-820Hc generator backup protection and monitoring device
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6.9 Check of Reverse Power Protection
Wire as Fig 6-1,set reverse power protection to on. When reverse power protection
operates, terminals corresponding to reverse power output control words should be connected.
Set and take down according Tab 6-14,test the operating value of reverse power protection.
Tab 6-14
reverse power setting
(W) 50 100 200
Operating value(W)
Error(%)
6.10 Check of negative sequence over current protection
Wire as Fig 6-1,set negative sequence over current sectionⅠ, sectionⅠⅠto on, add three
phase current in negative sequence. If start hard strap function, body protection hard strap
should be put to on. Add current till protection operates. When negative sequence over current
operates, terminals corresponding to negative sequence over current output control words
should be connected. Set and take down according Tab 6-15,test the operating value of
negative sequence over current.
Tab 6-15
SectionⅠ negative
sequence setting(A) 0.50 1.00 3.00
Operating value (A)
Error (%)
SectionⅡ negative
sequence setting (A) 0.50 1.00 3.00
Operating value (A)
Error (%)
6.11 Check of negative sequence over current inverse-time protection
Wire as Fig 6-1,set negative sequence over current inverse-time to on, add three phase
current in negative sequence. If start hard strap function, body protection hard strap should be
put to on. Add current till protection operates. When negative sequence over current
inverse-time protection operates, terminals corresponding to negative sequence over current
inverse-time output control words should be connected. Set and take down according Tab
6-16,test the operating value of negative sequence over current inverse-time.
Tab 6-16
Rated current
setting(A) 5 5 5 5 5
Negative sequence
inverse-time constant 10 20 30 90 30
Negative sequence
inverse-time starting 6 6 6 5.2 6
current (A)
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User’s manual of MGPR-820Hc generator backup protection and monitoring device
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Negative sequence
allowable current in 5 5 5 5 5
long operation (A)
Upper time limit of
negative sequence 1S 1S 1S 1S 1S
inverse-time(s)
Lower time limit of
negative sequence 300s 300s 300s 600s 600s
inverse-time (s)
Added negative 5.3 30
sequence curren(t A 6.2 7.5 15 )
Theoretical operating
time limit s 18.6 16 3.750
600 1
( )
Tested operating time
value (s)
Note:if the operating time of negative sequence over current inverse-time is less than the
upper time limit, operate according to upper setting time. If the operating time of negative
sequence over current inverse-time is more than the lower limit, operate according to lower
setting time.
6.12 Check of PT failure alarm
Wire as Fig 6-1,set PT failure alarm to on. Set each operation criteria, and test PT failure
block protection
6.13 Check of voltage less than 5%
Wire as Fig 6-1,set voltage less than 5% protection to on. When protection operates,
terminals corresponding to voltage less than 5% output control words should be connected.
When PT fails and PT failure block is on, protection will be blocked. Set and take down
according Tab 6-17,test the operating value (line voltage).
Tab 6-17
Setting (V) 5.00
Add Ua and Ub Operating value(V)
Error (%)
Setting (V) 5.00
Add Ub and Uc Operating value (V)
Error (%)
Setting (V) 5.00
Add Uc and Ua Operating value (V)
Error (%)
6.14 Check of voltage more that 90%
Wire as Fig 6-1,set voltage more that 90% protection to on,When protection operates,
terminals corresponding to voltage more than 90% output control words should be connected.
Set and take down according Tab 6-18,test the operating voltage (line voltage)
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User’s manual of MGPR-820Hc generator backup protection and monitoring device
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Tab 6-18
Setting (V) 80.00 100.00
Add Ua and Ub Operating value (V)
Error (%)
Setting (V) 80.00 100.00
Add Ub and Uc Operating value (V)
Error (%)
Setting (V) 80.00 100.00
Add Uc and Ua Operating value (V)
Error (%)
6.15 heck of zero sequence over current protection
Wire as Fig 6-5,put zero sequence over current to on. Set and take down the data
according to Tab 6-19,test the operating zero sequence current. When protection operates,
terminals corresponding to zero sequence over current output control words should be
connected.
M G P R - 8 2 0 H c
I 0 D 0 7 B 2 9
Power supply
I0’
D08 B30
Fig. 6-5
Tab. 6-19
Zero sequence over
current setting(A) 0.50 1.00 1.50
Operating value(A)
Error (%)
6.16 Operate Circuit Break
Operate circuit break output be controlled by software.When this function be selected.
Connect the negative terminal to terminal A11 (-KM), positive terminal to terminal A12. Connect
the negative terminal to terminal A05(TWJ),A04(HWJ) to make HWJ or TWJ action.The device
monitoring operate circuit normatlity.When you turn off A05(TWJ),A04(HWJ) to connect the
negative terminal or connect the negative terminal both of them, The operate circuit break will
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User’s manual of MGPR-820Hc generator backup protection and monitoring device
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action after delay time. Measuring terminals B23-B26 should be shorted.
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User’s manual of MGPR-820Hc generator backup protection and monitoring device
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Addendum 1: Terminal diagram of the device
I/O POWER CPU A C
Input comon
A01 Common point- B01 point-
A02 Trip position B02 Breaker NET D01 Ia Ia' D02
A03 Closure position B03 Trolley Run
A04 Closed position
D03 Ib Ib' D04
B04 Trolly Testmonitoring
A05 Trip position Earth Switchmonitoring B05 D05 Ic Ic' D06
A06 Manual closing Springinput B06
A07 Closed coil B07 Input 6 D07 I0 I0' D08
A08 Manual Input 7 NET2tripping input B08 D09 D10
A09 PROT tripping B09 Input 8input
A10 Trip coil B10 Input 9 D11 IA IA' D12
A11 KM B11 Input 10 IB IB'
A12 +KM B12 D13 D14Input 11
A13 B13 Input 12 D15 IC IC' D16
A14 Remote controlcommon terminal B14 Input 13
A15 Remote control
Run Light
closing contact B15 Input 14 D17 Ua Ua' D18
A16 Remote controltrip contact B16 Input 15 D19 Ub Ub' D20
DEBUG D21 Uc Uc' D22
D23 Uz0 Uz0'D24
A17 Spare Trip B17 Excit-loss C01 GPS-A
A18 Spare Trip B18 OV Plate C02 GPS-B
A19 Trip Main Switch B19 NS Plate C03
A20 Trip Main Switch B20 OC Plate C04 COM1A
A21 Field-Dis.Switch B21 Overhaul C05 COM1B
A22 Field-Dis.Switch B22 (+24V) C06 Shielded ground D25 DCSIN1+
A23 C.st.va./gu.bl. B23 Common terminal C07 COM2A DCSIN1-
A24 C.st.va./gu.bl. B24 Trip Signal C08 COM2B D26
A25 U Under 5% B25 Alarm Signal C09 DCS1+ D27 DCSIN2+
A26 U Under 5% B26 Operate CIR C10 DCS1-
A27 U Over 90% B27 Power off C11 DCS2+ D28 DCSIN2-
A28 U Over 90% B28 Power off C12 DCS2-
A29 Output 7 B29 Power
A30 Output 7 B30 Power
A31 Output 8 B31
A32 Output 8 B32 Shielded ground
Figure 1 Terminal diagram of MGPR-820Hc
microcomputer generator backup protection and monitoring device
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User’s manual of MGPR-820Hc generator backup protection and monitoring device
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Addendum 2: Operating circuit of MXPR-800Hc series device
Traditional operating circuits are started by current, while a voltage maintaining circuit
realizes electric trip prevention. An anti-trip relay will be selected depending on the current of the
trip/closing circuit of the circuit breaker. However, this has poor generality and can hardly be
realized for circuit breakers with low trip and closing currents (such as 10KV circuit breakers from
AEG Company in Germany, whose trip and closing currents are not greater than 0.2A). To
simplify wiring and design finalization, and to improve the generality of the product, we offer a
new operating circuit shown below.
Spring mechanism operating circuit
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User’s manual of MGPR-820Hc generator backup protection and monitoring device
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Permanent magnetic breaker operating circuit
In the diagram, When the SA is connected to 5,6 contact,The SA is at the “Remote” position,
the power of the remote control circuit will be switched on, closing and trip with remote control.
when the SA is connected to 9,10 contact, The SA is in manual closing state. when the SA is
connected to 1,2 contact, The SA is in manual Tripping state.
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User’s manual of MGPR-820Hc generator backup protection and monitoring device
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Note: The dotted line outlines the internal circuit of the protection device. All our devices
marked with “anti-trip circuit” are designed on this operating circuit.
Terminals Tn1, Tn2 corresponding to the protection relay Jn are determined by the
corresponding protection output control word. Jn can be any one or more of Protection outputs
1-8.
Whether local or remote control, the precondition to jump is Terminal A06 of the device is always
connected to +KM. After manual or remote controlled closing, if a short-circuit fault occurs, the
protection will operate to trip the circuit breaker. Though Terminal A06 of the device is connected to
+KM, the closing circuit is disconnected by TBJ1 and will not be closed again. In this way, circuit
breaker jump is effectively prevented.
45