HEMA_Viewing_Systems_GB_010917

Viewing Systems Machine Safety Windows Spin Windows LED Lighting Systems We are there for you worldwide Please find a detailed overview of our sales partners at www.hema-group.com 16082017 Content Machine Safety windows and Spin Windows Modular Concept Machine Safety Windows and VISIPORT® Spin Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4 Machine Safety Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5 03 Impact tests Machine Safety Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6 Machine Safety Window with integrated ligthing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 8 VISIPORT® Spin Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 10 Machine Lighting Systems HE-TRACK Machine Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 14 04 Illumination distribution charts HE-TRACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 15 HE-TCITY Machine Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 16 Illumination distribution charts HE-TCITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 17 SECRET MTL/MLTG Machine Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 18 Illumination distribution SECRET MTL/MTLG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 19 14 SECRET Flood Machine Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 20 IMachine Safety windows with ntegrated Lighting Systems Machine Protection Windows with integrated lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 21 Spot Fitting Lighting Systems 21 Spot Fitting Lighting HE-P1, HE-P3, HE-P6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 22 Illumination distribution charts HE-P1, HE-P3, HE-P6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 23 Workplace Lighting Systems Workplace Lighting HE-BF, HE-BC, HE-BL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 24 Illumination distribution charts HE-BF, HE-BC, HE-BL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 26 22 Workplace Lighting and illumination distribution HE-JOB-BRLED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 27 24 Further information Catalogue Protection systems Catalogue Clamping and Braking systems Bellows RotoClamp Roof Cover DiskClamp Backwall Systems LinClamp Telescopic Steel Covers MClamp Roller Covers PClamp Spiral Springs All dimensions in mm if not marked otherwise. Errors and omissions excepted. Workplace Spot fitting integrated Machine Safety Windows Content lighting lighting lighting lighting Spin Windows Window Systems Modular concept Machine safety windows 03 Polycarbonate pane Pane 04 Safety glass pane 14 Stainless steel Frame without frame circular sealed frame 21 integrated lighting Lighting 22 without ligthing 24 VISIPORT® Spin windows Pneumatic power supply Power supply Electric power supply Integrated mounting plate Mounting Adhesive sheet with screws Standard spin disk Spin disk »Golden Eye« spin disk WGolardkipaltaocre SBpaoct kfwitatilnlg inStepgercaiatled SMAaucMhRinAeI SafSettay nWdianrddows SCeornvticeen t& Steleiglh Ctoinvgers lSiygshtteimngs Blieglhltoiwngs Blieglhltoiwngs SpiBne Wllionwdosws Quality Machine Safety Windows Safety glass is a restraining protective device on machining centres. It prevents tools, machined parts and broken par- ticles from being ejected out of the machine's working space 03 and protects people from injuries. Industrial accident statistics show that workers are still the frequent victims of flying objects ejected by machine tools. Viewing panes in machining centres, ideally combined with a spin window system, provide a good view for the operator 05 and transparency of the manufacturing process. Viewing panes within the trajectory path of parts must exhibit adequate strength. According to the latest empirical tests polycarbonate is the material best suited for safety glass owing to its high energy absorption. 14 The restraining capacity of a polycarbonate pane of 8 mm thickness is about the same as of a 3 mm St 12.03 sheet. Application Protection against 21 Turning broken chuck components broken tools machine parts Milling hot chips 22 Machine safety window with stainless steel frame, including broken tools mounted VISIPORT® with »Golden Eye« spin disk machine parts Grinding Pieces of broken grinding disks The restraining capacity of safety glass depends not only on the thickness of the polycarbonate but also on the sheet Application areas of safety windows 24metal design of its enclosure. Clamps or bonding or an ade- quate frame is the best solution for the mounting. A disadvantage of polycarbonate is its sensitivity to scratch- ing and it will be damaged by the impact of hot chips and The joints should be well covered to prevent the screen from sparks. being pushed through the frame when impacted by parts. Furthermore it has low resistance to the effects of coolants, grease and oil and will embrittle as a result. This can reduce the restraining capacity within just a few years. The safety glass provided by HEMA is encapsulated and sealed for permanent and efficient protection against these external influences. Any safety glass showing damage from external mechanical impact, for example cracks, deep scratches or deterioration resulting from exposure to chemicals, must be replaced if it is to continue functioning properly. At present there are three technical standards for metal cutting tools: DIN EN 23125 (for lathes), DIN EN 13128 and DIN EN 12417 (for milling machines and machining centres). These standards form the basis of our safety glass and spin window systems. You may determine the relevant safety classification and the corresponding minimum thickness of the polycarbonate from the tables on the following pages. The influential factors are the mass of the tool and of the machined part and the speed of rotation. Machine safety window, standard design All dimensions in mm if not marked otherwise. Errors and omissions excepted. Workplace Spot fitting integrated Machine Safety Windows Content lighting lighting lighting lighting Spin Windows Window Systems Impact test Safety glass is a restraining protective device on machining centres. As part of tests on their restraining ability a range 03 of HEMA polycarbonate panes with and without integrated VISIPORT® mounting plate were tested at the IWF of TU Berlin. 06 14 21 Fixed polycarbonate pane after impact test Test Test Projectile Projectile Result, No object speed energy note v [m/s] E [Nm] 22 1 4e 80 8000 passed Fixing of pane 2 4b 80 8000 passed 3 4c 80 8000 passed For the impact test according to DIN EN 23125, resistance 4 4f 80 8000 passed class C3, for example, panes with 10 mm tempered safety 24 glass and 15 mm polycarbonate were tested with and without supporting mountig plate for VISIPORT®. Testing Polycarbonate panes are fixed within a frame and impacted with a 2.5 kg projectile. The speed of the projectile is adjusted at the cannon's pres- sure, the speed is measured with a double laser light barrier. Ident of polycarbonate pane after impact test Panorama view of test laboratory at the IWF of TU Berlin. In the foreground acceleration pipe with projectile (enlarged). WGolardkipaltaocre SBpaoct kfwitatilnlg inStepgercaiatled SMAaucMhRinAeI SafSettay nWdianrddows SCeornvticeen t& Steleiglh Ctoinvgers lSiygshtteimngs Blieglhltoiwngs Blieglhltoiwngs SpiBne Wllionwdosws Quality Quelle: IWF Machine Safety Windows Material / classification A1 A2 A3 B1 B2 B3 C1 C2 C3 Mass of projectile in kg 0.625 0.625 0.625 1.25 1.25 1.25 2.50 2.50 2,50 03 Kinetic energy in joule 320 781 2000 1562 2480 4000 3124 4960 8000 PC 6 mm PC 8 mm PC 10 mm 07 PC 12 mm PC 15 mm PC 19 mm laminated Impact tests according to DIN EN 23125 at test pattern 500 x 500 mm Available combination (without guarantee) 14 Parameter for calculation of safety classification and thickness of polycarbonate panes for turning centres according DIN EN 23125 21 Diameter of rotation Maximum outer diameter of the clamping jaw at the machine Rotational speed of the spindle Maximum speed of the machine according to the manufacturer 22 Mass of clamping jaw Mass of one clamping jaw (classification according to proposed standard) 24 max. diameter circumferential Projectile dim. Projectile Impact speed Impact safety Minimum of clamping speed D x a mass energy classification* thickness jaw (mm) v (m/s) (mm x mm) m (kg) v (m/s), up to (Nm), up to of PC (mm) 25 32 320 A1 6 up to 130 40 30 x 19 0.625 50 781 A2 6 63 80 2.000 A3 8 40 50 1,562 B1 6 130 to 250 50 40 x 25 1.250 63 2,480 B2 8 63 80 4,000 B3 12 40 50 3,124 C1 8 > 250 50 50 x 30 2.500 63 4,960 C2 10 63 80 8,000 C3 15 *A1 to C3 = Classification according DIN EN 23125; PK 1 to 5 = classification according to VDW All dimensions in mm if not marked otherwise. Errors and omissions excepted. Workplace Spot fitting integrated Machine Safety Windows Content lighting lighting lighting lighting Spin Windows Safety Windows Machine Safety Windows Calculation of safety classification and required polycarbonate thickness for milling machines DIN EN 12417 Diameter of rotation maximum outer diameter of the cutting tool unit at the machine concerned 03 Rotation speed of spindle maximum speed of the machine according to the manufacturer Mass of cutting tool mass of cutting tool, defined for 100 g according to proposed standard 08 Required Data for calculation of impact energy and impact speed Projectile mass m (kg) impact speed impact energy Minimal thickness of Polycarbonate m (kg) vt (m/s), up to (Nm), up to (mm) 14 0.100 85 361 4 0.100 100 500 6 0.100 120 720 8 21 0.100 145 1.063 10 0.100 150 1.125 12 0.100 170 1.445 15 0.100 >170 >1.445 19 22 According to our definition safety glass may be considered exposed as long as it is not completely encapsulated by an Polycarbonate additional glass layer or a special foil. This encapsulation and 24 Glass sealing can be verified only by specialised companies. outside machine side In spite of the lower safety classification requirements of milling/drilling machine manufacturers and polycarbonate pane thicknesses less than 6 mm customers still use these panes. frame Although the pane thickness corresponds to the machine's safety classification these panes are unprotected, i.e. not encapsulated or sealed. Polycarbonate panes for machines should be protected against chemical attacks if they are to provide reliable protec- tion over the long term. cabine Attention: Circular mounting at least A special focus of attention is the safety risks posed by safety 25 mm according to norm test. windows that has found testimony over recent years. Design of safety glass window The replacement of unprotected polycarbonate panes is recommended by VDMA (association of German machine and Polycarbonate panes only with safety foil plant manufacturers) after only two years of use. When exposed these polycarbonate panes may lose their safety restraining properties partly or completely after only a The safety glass fulfils the applicable recommendations of few months of use. VDMA for an assured A1 to C3 safety classification. It is This was impressively demonstrated by tests at the BIA non-aging and resistant to oil, coolants, and heavy impacts. Institute. Systematic research showed that polycarbonate panes splashed with coolant possess a retaining potential of only 60% after nine months of exposure. WGolardkipaltaocre SBpaoct kfwitatilnlg inStepgercaiatled SMAaucMhRinAeI SafSettay nWdianrddows SCeornvticeen t& Steleiglh Ctoinvgers lSiygshtteimngs Blieglhltoiwngs Blieglhltoiwngs SpiBne Wllionwdosws Quality Machine Safety Windows The increasing imports of machining centres from low-cost- The integration of modern spin window solutions such countries always mean a safety risk, and the legal requirements as VISIPORT® is possible without any safety risk or are not always being met by these products. additional mounting work. 03 Safe operation can be achieved though when these low cost machines are retrofitted in accordance with the required Design of machine safety windows European safety standards. »HEMA WINDOW« machine safety windows are suitable for most applications. They can be produced with optional Recommendation for replacement of panes graduation, protection films, steel frames. Also the integra- 09 According to the recommendations of the German tion of LED lighting is possible (see page 74). Berufsgenossenschaft BIA (Accident Prevention & Insurance Association), the Werkzeugmaschinenverband VDW, and the boundary laminated IWF/TU Berlin, Fachgebiet Werkzeugmaschinen und Ferti- gungstechnik, we recommend that protective panes are 14 replaced after 5 years of use. All buyers of new or second-hand machine tools must be Polycarbonate informed of polycarbonate deterioration (e.g. in the manual). It is also recommended to mark the installation date of the Glass Polycarbonate polycarbonate pane on the pane itself. Replacing and ser- TSG abrasion-proof 21 coated, on reguest vicing protection panes must observe all of the instructions LSG coating with from the manufacturer. protectiom film available We recommend replacing the pane immediately when there is: deformation and/or cracks from impacts 22 damage to the sealing infiltration of cooling fluid damage or destruction to the protection pane (or the scratch- resistant protection film) on the operator or machine side 24 HEMA safety windows Impact side Only certified quality panes of polycarbonate are used with an efficient surface coating providing protection against chemicals, abrasion and scratching, film on option Design of machine safety window Polycarbonate panes from renowned manufactures Polycarbonate panes can be provided with any of the The thickness of polycarbo- usual thicknesses. The basic versions range from 5 to 15 mm nate and the design of the in thickness. multilayer machine safety PC panes are protected on the machine side by an window is based on the additional single or multiple layer safety glass pane. individual requirements and The design may consist of polycarbonate with abrasion- safety classifications. The proof coating and glass depending on customer require- HEMA charge number Label inside window ments. system assures traceability Splinter proof laminated glass with a low risk of injury and and convenientre-ordering. for shorter cleaning and machine downtimes. The edges of the panes are completely sealed and resistant to coolants. In addition they can be fitted with stainless steel frame for optimal mounting. The panes and their components are tested by the IWF institute in Berlin according to DIN EN 23125, restraint categories A1 to C3, and to safety standards CEN/ TC 143/WG3 The customer receives a 5-year warranty on the encap- sulated and sealed safety pane (according to our warranty conditions). All dimensions in mm if not marked otherwise. Errors and omissions excepted. Workplace Spot fitting integrated Machine Safety Windows Content lighting lighting lighting lighting Spin Windows Spin windows VISIPORT® Spin Windows VISIPORT® Spin Windows are suitable for all types of CNC milling machines, lathes and machining centres, either retro- 03 fitted or integrated at the factory. The modular design facilitates installation and optimises maintenance for reduced costs. 10 14 Direct view of the machining process Installation and fixing No hole has to be drilled in the machine cabin. The unit is 21 either fastened on the bonded mounting plate or bonded direct- ly to the window. The mounting plate allows fast replacement of the VISIPORT® unit. VISIPORT® can be installed vertically ® and up to 30° from the vertical. The flat construction enablesVISIPORT 220C2 the VISIPORT® to be adapted to widely differing door and 22 With their low weight and a generous visible surface, window designs. VISIPORT® is also suitable for fastening to VISIPORT® can be adapted optimally to your machines. sliding doors with limited intermediate space. VISIPORT® can Additional electronic safety features complete the perfect be fixed in different ways: impression. bonded screwed to safety window 24 screwed directly to the integrated mounting plate Bonding The VISIPORT® is mounted easily with a high-tech adhesive sheet (adhesive based on closed cellular acrylic foam). Simply 5 remove the protective foil on the rear side of the VISIPORT® and bond the VISIPORT® to the desired position on the pane which should be cleaned thoroughly beforehand. The optimal setting time is 72 hours. To speed up installation we offer a special vacuum pump, which reduces the bonding time to Diagram of VISIPORT® 1-2 hours (95% bonding strength). Applying heat to the moun- ting frame can also help to reduce the bonding time. Complete solutions - Safety Windows with mounted Afterwards it is very difficult to separate the VISIPORT® from VISIPORT® Spin Windows are also available. They are ready to the surface it is bonded to, provided the surface had been mount without extra effort. cleaned adequately beforehand. These systems can be preconfigured and then only have to be installed and connected. All systems meet the respective security requirements. Advantages of VISIPORT® Spin Windows VISIPORT® is synonymous with active safety precautions: Without VISIPORT®, the operator can be tempted to bypass the safety circuit of the machine to see what is happening in the machine - potential danger with serious consequences! With regard to product liability and safety regulations, take a look at the safety advantages of VISIPORT® - it could pay off. VISIPORT® with high-tech adhesive sheet WGolardkipaltaocre SBpaoct kfwitatilnlg inStepgercaiatled SMAaucMhRinAeI SafSettay nWdianrddows SCeornvticeen t& Steleiglh Ctoinvgers lSiygshtteimngs Blieglhltoiwngs Blieglhltoiwngs SpiBne Wllionwdosws Quality VISIPORT® Spin Windows Screwed to safety window Coolant In this case six holes are drilled through the polycarbonate VISIPORT® functions best with water based coolants and pane (a process that degrades the pane's resistance). mineral oils; other oils on request. 03 The holes are sealed from the machine's cabin side with an For oil emulsion coolants we recommend the specially coated integrated o-ring. On the control side VISIPORT® is fixed in »Golden Eye« spin disk. place with a screwed clamping flange »Golden Eye« special disk Machine safety windows with integrated mounting plate Machining aluminium or magnesium generates chips which 11 The easiest solution is to secure the VISIPORT® to the condense like a film on the pane and the spin disk. mounting plate already integreated within the safety window. This problem leads to obscured vision after only a short time. VISIPORT® only has to be positioned and secured in place For these applications we recommend fitting the VISIPORT® with the enclosed screws. with the »Golden Eye« spin disk. Its special coating gives the disk a gold coloured tint. 14 This coating underwent exhaustive testing for 18 months under severe conditions in the mechanical production facilities at Boeing in Seattle. VISIPORT® models 180.B5, 220.B5 and 220C2 with electric drive can be retrofitted or fitted directly with the »Golden 21 Eye« spin disk when ordered. The Disc Air 180 Turbo is fitted as standard with a »Golden Eye« coated spin disk. Product quality 22 All VISIPORT® models come with a twelve month warranty ex works. Wearing parts are excluded. Many components are made of high-grade aluminium. Machine safety window with integrated mounting plate The ball bearings are lubricated for life and can be replaced. VISIPORT® ventilation and airing The flexible metal connecting hose or the tube system is 24 VISIPORT® has a patented system with a separate flexible temperature resistant up to 300°C. hose that supplies the required quantity of air for the interior The electronic components were developed specifically for ventilation of the VISIPORT®. the VISIPORT®. The flexible hose protects the wire harness between the Ambient influences are excluded by the optimum installation VISIPORT® and the connecting box. Air circulation is position and sealing. important. Ventilation should always be assured. All parts and components of the VISIPORT® are tested for material quality and life endurance. Power supply VISIPORT® is available with two different drives types. VISIPORT® 220C2 is equipped with an electrical drive, DiscAir 180 Turbo with a pneumatic drive. Model VISIPORT® 220C2 VISIPORT®DiscAir 180 Turbo Required voltage 24V (± 1V), min. 5A continuous load - Required air pressure - 5.3 - 5.8 bar Speed 2.235 rpm 4000 rpm (at 5.5 Bar) Air consumption - 38 l/min Noise level - 79 dB (without housing, at a distance of 3 m) Diagonal dimension/total dimension 253 m / 299 mm 201,7 / 236,2 mm Viewing area 215 mm 175 mm Weight 2.1 kg 0.7 kg Height 32.5 mm / 43 mm 29.6 mm / 44.9 mm Thickness of disk 3 mm 2 mm Golden-Eye disk optional standard All dimensions in mm if not marked otherwise. Errors and omissions excepted. Workplace Spot fitting integrated Machine Safety Windows Content lighting lighting lighting lighting Spin Windows Spin windows VISIPORT® 220C2 VISIPORT® 220C2 Spinning disk mounted in the machine side, providing a 03 clear view of the process through its high rotary speed (> 2,235 rpm) Integrated, protected electronic control unit providing protection against reverse and overvoltage, thermo circuit protecting against overheating (150°C) 12 Driven by integrated brushless DC motor; power supply Fulfils CE standards for low tension voltage low weight, only about 2.1 kg built-in chip protection with specially designed base and disc ring 14 Balanced rotating disc made of hardened glass 3 mm thick Optional plasma coated »Golden Eye« version Connection Variations of VISIPORT® 220C2 The VISIPORT® 220C2 provides a three-way connection on FDX Basic model, direct screw coupling on 21 its base plate: polycarbonate panes Connection fitting for FLEX metal hose FMX Basic model, with VHB adhesive tape on basic FESTO fast connection fitting for FESTO tubes 8 x 1.25 mm device EO fitting for Ø 8, 10 or 12 mm metal pipes FVX Basic model, VHB adhesive tape on extra Connection fitting EH-PG09 for plastic cable tube mounting plate for easy replacement 22 EW-PA-M12/P9 HM Basic model, separate terminal box, VHB adhesive tape on basic device HV Basic model with terminal box and VHB adhesive tape on separate mounting plate for easy replacement 24 43 mm Ø 253 mm Ø hole 226.70 mm 314 mm Ø 68 mm 159.80 mm 187.70 mm 5 mm 27.5 mm 32.5 mm 72.10 mm WGolardkipaltaocre SBpaoct kfwitatilnlg inStepgercaiatled SMAaucMhRinAeI SafSettay nWdianrddows SCeornvticeen t& Steleiglh Ctoinvgers lSiygshtteimngs Blieglhltoiwngs Blieglhltoiwngs SpiBne Wllionwdosws Quality VISIPORT® DiscAir 180 Turbo VISIPORT® DiscAir 180 Turbo Spin disk located on the machine side, providing clear view of machining through its high rotating speed (> 4000 rpm) 03 Driven by purified compressed air, no electrical connec- tion required Suitable for use with intermittent coolant spraying Rotor mounted on precision ball bearing Balanced rotating disc made of hardened glass 2 mm thick 13 Plasma coated »Golden Eye« disk as standard Air hose connected at plug-in socket Patented high efficient turbine ring Air consumption 38 l/min 14 Connection The DiscAir model is driven with compressed air available at almost every machine or at every workshop: simply connect the So there is very little difference to the machine's own noise VISIPORT® DiscAir to the compressed air supply - without cost- levels when the cabin door is closed. ly electric wiring. 21 It is secured in place on the machine pane with simple The air outlet has been designed to provide additional protec- fasteners, similarly to the electric VISIPORT®. tion against the intrusion of coolant and chips. Due to its design and drive the DiscAir model generates more The VISIPORT® DiscAir model rounds off the VISIPORT® line noise than the extremely low noise electrical VISIPORT®Model. and represents an excellent price to performance ratio. 22 Owing to its optimised air circulation system and high It enables every CNC machine operator to adopt the spin precision manufacturing process the DiscAir model is window technology at a price considerably lower than that of nevertheless quite and fulfils the legal directives. electrical models. 24 29.6 mm 203.2 mm 18.1 mm 5.0 mm 101.6 mm 1.0 mm 109.2 mm 236.2 mm Ø 40.6 mm Ø 201.7 mm 109.2 mm 11.4 mm Standard straight fitting R 1/8 BSPP 14.4 mm optional 90°elbow fitting 18.9 mm (rotates left or right) Air hose 4.2 mm 44.9 mm All dimensions in mm if not marked otherwise. Errors and omissions excepted. Workplace Spot fitting integrated Machine Safety Windows Content lighting lighting lighting lighting Spin Windows Lighting systems HE-TRACK-ALPHA LED Machine lighting The HE-TRACK-ALPHA LED machine lamps are designed for small and mid sized machine tools. 03 The housing is of robust, silver anodised aluminium. The 5 mm thick, hardened safety pane presents a matt surfa- ce for diffuse, dazzle free lighting. The lamps can be fitted with optional mounting plates for 04 both horizontal and vertical installations. The lamps are impact resistant, impervious to vibrations, and can also operate in environments with coolants and lubricants. In addition, the HE-TRACK-ALPHA LED machine lamps are 14 HE-TRACK-LED, diffuse lighting for glare-free working extremely low maintenance. This LED technology exhibits a long service life of 50,000 operating hours, so the lamp is virtually replacement free, eliminating the cost for new parts and repairs. 21 Flexible machine lamp Adjustable lighting angle Direct 24 V connector without additional components Resistant to many coolants and lubricants 22 HE-TRACK-ALPHA LED Machine light IP67/68 24 HE-TRACK-ALPHA Dimensions M12 4P (m) Pin1: 24VDC PIN2: not assigned PIN3: 0VDC PIN4: not assigned Backside mounting ALPHA.CLIP Sidewise mounting ALPHA.CLIP and ALPHA.ADP Version Power supply LED no Operating voltage Light temperature Lens Mounting HE-TRACKLED 24 24 VDC 36 13 W /0.60 A 5000K 120° external HE-TRACKLED 48 24 VDC 90 34 W / 1.50 A 5000K 120° external HE-TRACKLED 72 24 VDC 126 47 W / 2.10 A 5000K 120° external HE-TRACKLED 96 24 VDC 180 68 W / 3.00 A 5000K 120° external Delivered with cable lengths of 1.5m, cable ends of bare wires. WGolardkipaltaocre SBpaoct kfwitatilnlg inStepgercaiatled SMAaucMhRinAeI SafSettay nWdianrddows SCeornvticeen t& Steleiglh Ctoinvgers lSiygshtteimngs Blieglhltoiwngs Blieglhltoiwngs SpiBne Wllionwdosws Quality Illumination distribution charts HE-TRACK-ALPHA 2.50 HE-TRACK-ALPHA 5.50 03 04 x x x x D2000 D1500 D1000 D500 450 lu 360 lu 70 lu x x x lu u x 2 180 lu D2000 D1500 uD1000 D500 1050 l 840 630 l 20 lu4 15 21 Lens 120° Lens 120° Current 13 W / 0.6 A Current 34 W / 1.5 A 22 Lighting systems HE-TRACK ALPHA 2.50 Lighting systems HE-TRACK ALPHA 5.50 HE-TRACK-ALPHA 7.50 HE-TRACK-ALPHA 10.50 24 0 lux 0 lux 0 lux x lu x lux x lux D2000 D1500 D1000 D500 2 35 8 0 lu D2000 D1500 D1000 D500 100 6 1 1750 00 lu0 2 4 1050 1 1 1 8 Lens 120° Lens 120° Current 47 W / 2.1 A Current 68 W / 3 A Lighting systems HE-TRACK ALPHA 7.50 Lighting systems HE-TRACK ALPHA 10.50 All dimensions in mm if not marked otherwise. Errors and omissions excepted. 1000 mm 1000 mm 1000 mm 1000 mm Workplace Spot fitting integrated Machine Safety Windows Content lighting lighting lighting lighting Spin Windows Lighting systems HE-TCITY Machine lighting Like the HE-TLED Series, also HE-TCITY is perfect for the per- manent illumination of machine interiors. HE-TCITY is available 03 in four sizes: 6 W, 12 W, 18 W, and 24 W. The HE-TCITY housing is made of aluminium encased in borosilicate glass. All HE-TCITY versions fulfil the protective requirements for IP 68. 04 Machine inner lighting HE-TCITY 16 Ø 27 Machine inner ligting HE-TCITY with mounting 21 The encapsulated design is an effective barrier against foreign particles and moisture for a maintained high quality of lighting. The LEDs are designed for a long service life and high light quality, reducing maintenance work and energy costs to a 38 27 considerable degree. 22 5,3Ø Advantages of using HE-TCITY lamps Compact measurements with maximum illumination Robust design for demanding applications 24 120° lighting angle 24 Direct 24 V connector, integrated adapter Innovative fastening modes for maximised installation Holder to screw for HE-TCITY and HE-TLED convenience Resistant to most coolants and lubricants High IP 68 rating IP68 LED technology for up to 50,000 hours of operation HE-TCITY6 HE-TCITY12 HE-TCITY18 HE-TCITY24 Current 700 mA 6 W 12 W - - Current1,400 mA - - 18 W 24 W Operating voltage 24 VDC 24 VDC 24 VDC 24 VDC IEC marking III III III III Cable length standard 1.5 m 1.5 m 1.5 m 1.5 m LED life cycle ca. 50,000 h ca. 50,000 h ca. 50,000 h ca. 50,000 h Number of LEDs 1 2 3 4 Light temperature 5000 K Ra65 5000 K Ra65 5000 K Ra65 5000 K Ra65 Lens 120° 120° 120° 120° Dimensions (mm) Ø 38x202 Ø 38x372 Ø 38x542 Ø 38x712 Fasteners Holder / Clips Holder / Clips Holder / Clips Holder / Clips Colour Aluminium/Glass Aluminium/Glass Aluminium/Glass Aluminium/Glass IP Class IP68 IP68 IP68 IP68 Delivery with cable lengths 1.5m, 24 Vdc cable ends of bare wires. WGolardkipaltaocre SBpaoct kfwitatilnlg inStepgercaiatled SMAaucMhRinAeI SafSettay nWdianrddows SCeornvticeen t& Steleiglh Ctoinvgers lSiygshtteimngs Blieglhltoiwngs Blieglhltoiwngs SpiBne Wllionwdosws Quality 50 31 10 2 Ø 18 Illumination distribution charts HE-TCITY6 HE-TCITY12 03 60 lux 95 lux 04 91 lux 150 lux 140 lux 240 lux 205 lux 370 lux 310 lux ux ux x x 480 lux ux ux ux ux 185 l 160 l lu 110 70 lu 10 l l4 l 290 210 145 l D2000 D1500 D1000 D500 D2000 D1500 D1000 D500 17 21 Lens 120° Lens 120° Current 24V/700 mA Current 24V/700 mA 22 Lighting systems HE-TCITY.6 Lighting systems HE-TCITY.12 HE-TCITY18 HE-TCITY24 24 140 lux 150 lux 210 lux 230 lux 340 lux 360 lux 490 lux 540 lux 610 lux 0 lux 0 lux 0 lux lux0 640 lux 0 lu x 0 lux4 0 7 9 0 6 30 l ux ux 5 4 2 1 6 4 3 230 l D2000 D1500 D1000 D500 D2000 D1500 D1000 D500 Lens 120° Lens 120° Current 24V/1400 mA Current 24V/1400 mA Lighting systems HE-TCITY.18 Lighting systems HE-TCITY.24 All dimensions in mm if not marked otherwise. Errors and omissions excepted. 1000 mm 1000 mm 1000 mm 1000 mm Workplace Spot fitting integrated Machine Safety Windows Content lighting lighting lighting lighting Spin Windows Lighting systems »SECRET MTL/MTLG« LED Lighting rail The HEMA LED model range »SECRET MTL« is an innovati- ve 24 VDC LED lighting for demanding and imperceptibly 03 applications. The LED lighting rails are compact and extremely flat and will put your machine or industrial site into proper light. Due to the compact dimensions of the »SECRET MTL« the lighting rail can be integrated almost invisible into the 04 machine. The »SECRET MTL« is also perfect suitable for retrofit of machines. Thanks to the excellent light efficiency at a wide angle the »SECRET MTL« provides both, a complete integrable machine and industrial light. 18 The also available »SECRET MTLG« type is additionally HEMA »SECRET MTL« and »SECRET MTLG« LED lighting rail equipped with a cover plate of tempered glass. 205 7 Advantage »SECRET MTL« LED Lighting rail 21 192,2 Power supply 24V Connection via M12 plug Extremely slimline housing Ø 4,5 prepared, counterbore Ø 8 shock and vibration proof sealed in PUR backfill Anodized aluminium housing 22 IP Rating IP69K 370 357,5 535 522,5 24 700 687,6 IP69K LEDTEC Type SECRET MTL.6 SECRET MTL.12 SECRET MTL.18 SECRET MTL.24 SECRET MTL.36 SECRET MTL.48 Dimensions extern LxBxH 205x35x7mm 370x35x7mm 535x35x7mm 700x35x7mm 1030x35x7mm 1360x35x7mm Power Supply 24V 24V 24V 24V 24V 24V Operating voltage 5W 10W 15W 20W 30W 40W Current 210mA 420mA 630mA 840mA 1260mA 1680mA Number LED rails 1 2 3 4 6 8 Material Alu anod./ Alu anod./ Alu anod./ Alu anod./ Alu anod./ Alu anod./ PUR backfill PUR backfill PUR backfill PUR backfill PUR backfill PUR backfill Lens ca. 120° ca. 120° ca. 120° ca. 120° ca. 120° ca. 120° Light temperature 5700K 5700K 5700K 5700K 5700K 5700K IP Rating IP69K IP69K IP69K IP69K IP69K IP69K Connection M12 M12 M12 M12 M12 M12 Connection cable lenght PUR 3000mm PUR 3000mm PUR 3000mm PUR 3000mm PUR 3000mm PUR 3000mm Please see also our information on HEMA Window machine protection windows with integrated »SECRET MTL« LED Lighting rail - two systems that match. WGolardkipaltaocre SBpaoct kfwitatilnlg inStepgercaiatled SMAaucMhRinAeI SafSettay nWdianrddows SCeornvticeen t& Steleiglh Ctoinvgers lSiygshtteimngs Blieglhltoiwngs Blieglhltoiwngs SpiBne Wllionwdosws Quality 35 17,5 Illumination distribution charts HE-SECRET MTL.6 HE-SECRET MTL.12 03 60 lux 100 lux 04 105 lux 175 lux 165 lux 280 lux 245 lux 410 lux 280 lux lux0 0 lu x lux lux 500 lux lux24 16 95 55 420 D2000 D1500 D1000 D500 D2000 D1500 D1000 D500 19 21 Lens ca.120° Lens ca. 120° Current 24V/210mA Current 24V/420mA 22 Lighting systems HE-SECRET MTL.6 Lighting systems HE-SECRET MTL.12 HE-SECRET MTL.18 HE-SECRET MTL.24 24 160 lux 250 lux 280 lux 320 lux 460 lux 520 lux 650 lux 720 lux 770 lux 0 lux6 80 l ux 0 lux x0 lu 810 lux0 7 30 l ux 6 4 3 1 7 D2000 D1500 D1000 D500 D2000 D1500 D1000 D500 Lens ca.120° Lens ca.120° Current 24V/630mA Current 24V/840mA Lighting systems HE-SECRET MTL.18 Lighting systems HE-SECRET MTL.24 All dimensions in mm if not marked otherwise. Errors and omissions excepted. 1000 mm 1000 mm 1000 mm 1000 mm Workplace Spot fitting integrated Machine Safety Windows Content lighting lighting lighting lighting Spin Windows Lighting systems »SECRET FLOOD« Led lighting The HEMA LED light »SECRET FLOOD« is an enhancement of the successful »SECRET MTL« model range. The 24 VDC 03 LED lighting stands for a new generation with excellent light efficiency at a wide angle. The »SECRET FLOOD« LED lights with their compact measurements and robust design is not only the perfect illumination for all sizes of machine tools and industrial applications. Thanks to its small 04 dimensions the »SECRET FLOOD« can easily be integrated within the machines The »SECRET FLOOD« is mounted into an anodized alumini- um housing, shock and vibration proof sealed in PUR back- fill and resistant to most coolants and lubricants. 20 Thanks to the tempered safety glass the »SECRET FLOOD« withstands the impact of swarf; in any case the glass is HEMA »SECRET FLOOD« LED lights exchangeable. The »SECRET FLOOD« is based on a modular concept, available as a built-in or external version, with opti- cal micro prism or different safety glasses. 21 327 / 447 / 567 An LED has a max life of 50,000 hours, reducing mainten- ance work to a considerable degree. This long life and high lighting quality also help to reduce maintenance and ener- gy consumption. With its excellent light efficiency at a wide angle the »SECRET FLOOD« fits seamless to the SECRET 22 range of lights. 327 / 447 / 567 Advantages of »SECRET FLOOD« Power supplyg 24V Connection via M12 plug 24 HEMA »SECRET FLOOD« dimensions. type with glass Mounting sidewise or backwise Extremly slim housing - only 20 mm shock and vibration proof sealed in PUR backfill Anodized aluminium housing IP Rating 68/69K different models IP68 LED IP69K TEC HEMA »SECRET FLOOD« without glass SECRET FLOOD.33 FLOOD.49 FLOOD.65 Power supply 24 Vdc 24 Vdc 24 Vdc Current 1.35 A 21.0 A 2.7 A Operating voltage 33 W 49 W 65 W Light temperature 6500 K 6500 K 6500 K CRI 80 80 80 Lens 120° 120° 120° Number LED 72 108 144 HEMA »SECRET FLOOD« mounting WGolardkipaltaocre SBpaoct kfwitatilnlg inStepgercaiatled SMAaucMhRinAeI SafSettay nWdianrddows SCeornvticeen t& Steleiglh Ctoinvgers lSiygshtteimngs Blieglhltoiwngs Blieglhltoiwngs SpiBne Wllionwdosws Quality 111 19 Machine safety window with integrated lighting Machine safety windows permit safe viewing of machining operations inside the machine tool. Most often there is a need Cabin edge seal for additional lighting. 03 Depending on available space and position, conventional lights can become dulled by accumulation of swarf and contamination by coolant. 04 Polycarbonate Glass (TSG, LSG) LED band 14 Machine User side inner side 21 Layout of the safety window with integrated lighting the machine interior. Problems of swarf and coolant con- tamination of internally mounted lamps will be eliminated. 22 Machine safety window with LED lighting The well proven perimeter seal design ensures the LED’s The optimum solution combines a clear view into the machine and internal surfaces are protected from ingress of con- with suitable lighting. This solution is available in the form tamination and moisture. of illuminated HEMA Windows - the integration of LED 24 technology in a machine safety window. These illuminated The advantages of HEMA windows with integrated lighting: safety windows combine the advantages of two established Compact system solution systems in one compact solution. Flexible illumination of the machine interior Tried and tested LED technology The variable position of the LED lighting rails - vertical or Elimination of lamp contamination horizontal - enables a flexbible fitting to requirements of Power supply from the mains or the machine Retrofit option on machines Types Power supply 24 VDC Current 210mA, 420mA, 630mA, 840mA, 1260mA, 1680mA Operating voltage 5W, 10W, 15W, 20W, 30W, 40W Lens ca. 120° Light temperature 5700 K Connection M12 Due to the complex plug-in system the LED modules can be reused when the machine window is damaged. Our service will be happy to advise you. Machine safety window with LED lighting All dimensions in mm if not marked otherwise. Errors and omissions excepted. Workplace Spot fitting integrated Machine Safety Windows Content lighting lighting lighting lighting Spin Windows Lighting systems Spot lighting These recessed spot lamps are a compact LED lighting system for space saving solutions. The lamp head is of anodised 03 aluminium in the standard colour black, with other colours available on request. The spot lamps must be fitted in a recess matching their diameters and secured with a screw. 04 The advantages of the HE-P LED spot lamps: Fitted in the machine housing for space saving solutions No projecting edges where swarf, etc., can collect Lighting angles 8°, 25°, 40° Resistant to most coolants and lubricants 14 Variable number of LEDs: 1, 3, or 6 LEDs per head Type HE-P6 with 6 LEDs 21 Type HE-P1 HE-P3 HE-P6 22 No of LEDs 1 3 6 LED life 50,000 h 50,000 h 50,000 h Brightness/Lens diffuse / 8°, 25°, 40° diffuse / 8°, 25°, 40° diffuse / 8°, 25°, 40° Light temperature 5000 K 5000 K 5000 K Dimensions A = 40mm B = 31.5mm C = 30mm A = 70mm B = 53mm C = 61mm A = 70mm B = 53mm C = 61mm 24 Fasteners groove nut groove nut groove nut IP rating IP 67 IP 67 IP 67 Colour black, other colours on request black, other colours on request black, other colours on request Electrical properties Lamp type HE-P1 HE-P3 HE-P6 Operating voltage 12-24 VDC/230 VAC 12-24 VDC/230 VAC 12-24 VDC/230 VAC Current 700 mA 3 W 9 W 18 W IEC marking III III III HEMA also supplies an adapter matching the ordered illuminant type. Solely the operating voltage must be specified on the order (see table above). Delivered with cable lengths from 1.5 to 6 m. 230 Vac cables fitted with two-pin plug, 12–24 Vdc cable ends of bare wires. WGolardkipaltaocre SBpaoct kfwitatilnlg inStepgercaiatled SMAaucMhRinAeI SafSettay nWdianrddows SCeornvticeen t& Steleiglh Ctoinvgers lSiygshtteimngs Blieglhltoiwngs Blieglhltoiwngs SpiBne Wllionwdosws Quality Illumination distribution charts HE-P1 HE-P3 03 04 D400 D300 D200 1100 lux D600 D500 D400 D300 D200 610 lux 14 800 lux 600 lux 600 lux 570 lux 450 lux 490 lux 415 lux 21 335 lux Lens 40° Lens 40° Current 700 mA / 3W Current 700 mA / 9W 23 Lighting systems HE-P1 Lighting systems HE-P3 HE-P6 24 D600 D500 D400 D300 D200 1440 lux 1315 lux 1160 lux 990 lux 800 lux 600 lux Lens 40° Current 700 mA / 18W Lighting systems HE-P6 All dimensions in mm if not marked otherwise. Errors and omissions excepted. 1000 mm 1000 mm 1000 mm Workplace Spot fitting integrated Machine Safety Windows Content lighting lighting lighting lighting Spin Windows Lighting systems Workplace lighting The optimal lighting at the workplace or inside the machine not only raises safety, but also enhances well being and 03 counteracts work fatigue. The decisive factor here is the choice of light source. Lamps fitted with modern LED technology emit an optimal and unvarying level of neutral colour light that does not flicker or contain UV or IR components. 04 14 21 HE-BF - long lamp arm, flexible The ON/OFF switch is placed directly on the lamp head. The lamp base can be screwed in position at the workplace or 22 inside the machine. Alternative fasteners are a clip foot and HE-BC - short lamp arm with ball joint magnetic base for more flexible solutions. The temperature near the lamp is constantly low, which is For the perfect illumination and brightness control, every one important for maintenance work. Unlike halogen or neon of these lamp types can be fitted with three, six, or nine LEDs 24 lamps, this does not have a filament and so makes work and with an 8°, 25°, or 40° lens. possible even under difficult conditions. The average life of the LEDs is 50,000 hours, equivalent to six years of continuous duty. Compared with the conventional filament bulb, this reduces operating costs by 50%, without replacements or maintenance work. A 700 mA LED consumes 3 W. There are three housing variants available for installation at the workplace, all with the ON/OFF switch directly on the lamp head: HE-BC - short lamp arm with ball joint HE-BF - long lamp arm, flexible HE-BL - long lamp arm, rigid All lamp types have an anodised aluminium head and are secured with screws through their base. HE-BL - long lamp arm, rigid IP65 Lamp head with 3, 6, and 9 LEDs WGolardkipaltaocre SBpaoct kfwitatilnlg inStepgercaiatled SMAaucMhRinAeI SafSettay nWdianrddows SCeornvticeen t& Steleiglh Ctoinvgers lSiygshtteimngs Blieglhltoiwngs Blieglhltoiwngs SpiBne Wllionwdosws Quality Workplace lighting Type HE-BC HE-BF HE-BL No. of LEDs 3 / 6 / 9 3 / 6 / 9 3 / 6 / 9 03 LED life 50,000 h 50,000 h 50,000 h Brightness/lens diffuse / 8°, 25°, 40° diffuse / 8°, 25°, 40° diffuse / 8°, 25°, 40° Light temperature 5000° K 5000° K 5000° K Reflector Ø mm 64x86 (3/6 LED), 90x101 (9 LED) 64x86 (3/6 LED), 90x101 (9 LED) 64x86 (3/6 LED),90x101 (9 LED) Basic dimensions 60x60 mm, H 36 mm 80 x 63 mm, H 102 mm 60x60 mm, H 36 mm 04 Lamp arm - Ø15 mm x L 700 mm, flexible top Ø12 x L420 mm bottom 35 x 35 x 240 mm Fasteners 4 screws 4 screws 4 screws Switches single pole, ON/OFF single pole, ON/OFF single pole, ON/OFF Plug-in transformer integrated in lamp head integrated in lamp head integrated in lamp head 15 IP rating IP 65 IP 65 IP 65 Colour black, other colours on request black, other colours on request black, other colours on request Adjustable angle 21 22 25 Electrical properties Lampentyp HE-BC/HE-BF/HE-BL - 3 LED HE-BC/HE-BF/HE-BL - 6 LED HE-BC, HE-BF, HE-BL- 9 LED Operating voltage 12-24 VDC/230 VAC 12-24 VDC/230 VAC 230 VAC Current 350 mA - - 9 W Current 500 mA 6 W 12 W - IEC marking III III III HEMA also supplies an adapter matching the ordered illuminant type. Solely the operating voltage must be specified on the order (see table above). Cable length 1.5 m. 12–24 Vdc cable ends of bare wires, 230 Vac cables fitted with two-pin plug on option. All dimensions in mm if not marked otherwise. Errors and omissions excepted. Workplace Spot fitting integrated Machine Safety Windows Content lighting lighting lighting lighting Spin Windows Lighting systems Illumination distribution charts HE-BC3, HE-BF3, HE-BL3 HE-BC6, HE-BF6, HE-BL6 03 04 D600 D500 D400 D300 D200 610 lux D600 D500 D400 D300 D200 1440 lux 14 600 lux 1315 lux 570 lux 1160 lux 490 lux 990 lux 415 lux 800 lux 21 335 lux 600 lux Lens 40° Lens 40° 22 Current 500 mA / 6W Current 500 mA / 12W Lighting systems HE-BC3, HE-BF3, HE-BL3 Lighting systems HE-BC6, HE-BF6, HE-BL6 25 HE-BC9, HE-BF9, HE-BL9 D700 D600 D500 D400 D300 D200 1060 lux 990 lux 890 lux 755 lux 615 lux 400 lux 350 lux Lens 40° Current 350 mA / 9W Lighting systems HE-BC9, HE-BF9, HE-BL9 WGolardkipaltaocre SBpaoct kfwitatilnlg inStepgercaiatled SMAaucMhRinAeI SafSettay nWdianrddows SCeornvticeen t& Steleiglh Ctoinvgers lSiygshtteimngs Blieglhltoiwngs Blieglhltoiwngs SpiBne Wllionwdosws Quality 1000 mm 1000 mm 1000 mm Workplace lighting HE-JOB-BRLED The HE-JOB-BRLED is an adjustable workplace lamp featuring the latest LED technology. Thanks to the highly flexible jointed arm, lighting at the workplace can be set with ease to the optimal effect. The lamp head of aluminium complies with protection class IP 65, and the entire unit IP 40. The ON/OFF switch is fitted directly on the lamp head for ease of use. The advantages of the HE-JOB-HRLED workplace lamps: Jointed arm for great flexibility ON/OFF switch fitted directly on the lamp head Integrated ballast Optional dimmer HE-JOB-BRLED Workplace lighting for benches Optional mounting ON/OFF switch on lamp head Illumination distribution chart HE-JOB-BRLED HE-JOB-BRLED Dimensions HE-JOB-BRLED Operating voltage 230 VAC IEC marking II Cabel length 1.5 m LED life 50 000 h No of LEDs 24 Light temperatur 5000 K Fasteners 4 drilled holes or optional mounting devices (optional component parts) Colour Aluminium Protection class IP40 lamp IP65 lamp head All dimensions in mm if not marked otherwise. Errors and omissions excepted. Our range of service Protection systems Clamping and braking systems Machine safety windows Spin windows LED Lighting systems Service, logistics and maintenance HEMA Maschinen- und Apparateschutz GmbH Seligenstädter Straße 82 63500 Seligenstadt, Germany Phone: +49(0)6182 773-0 Fax: +49(0)6182 773-35 E-Mail: info@hema-group.com Web: www.hema-group.com Released: August 2017. Errors excepted, all rights to make changes reserved. Reprinting and publishing only with written permission of HEMA. All technical data in this catalogue show standard guide values that might differ to the actual situation. Please check in particular the drilling pattern and installation situation. Values indicated are not binding, the value indicated on the order confirmation always applies. All transactions shall be subject to our general terms and, in addition, our warranty terms applying to the affected product(s). Our general and warranty terms are available for download at www.hema-group.com